DT200WR restoration project pic heavy
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@finnerz89 thanks I'll get some more videos outside on a nice day
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@Calum cheers mate.
Just finishing the final parts.
Going to inspect the oil pump drive gear to ensure its all ok as the guy before disconnected it.
The pump leaks from the oil seal. I've stripped, cleaned and ordered a new seal.
Always the last little things like the brake lights sensitivity etc to finish
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Need a bit of advice.
I'm not used to this clutch set up.I only removed the clutch cover to fit a new oil pump gear.
But when I put it back on the Kickstarter wouldn't crank.
After playing around I got that back into action.However there is no tension in the clutch lever.
I'm not sure it the clutch arm needs a full 360deg rotation.
I'm not very familiar with this setup.
The clutch operated fine before and was a new one when I bought the bike.Part 11 in this diagram just wobbles around.. but I'm not sure if it's correct.
https://www.fowlersparts.co.uk/parts/4098902/wr200r-4bf1-1992-999-a/clutch
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@Louis-James Did you not take any pics before you dismantled it???
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@Louis-James Well that's weird, maybe you have just discovered a fault before it ruined all your hard work???
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@finnerz89 it has a stability spring on the arm.
But it should be resisted by the 5 clutch springs.
Thanks yes it is a rack and pinion type -
@Louis-James These any good to ya???
http://mybikemanuals.com/yamaha/yamaha-wr-owners-manuals/
https://www.ebay.co.uk/itm/WORKSHOP-MANUAL-YAMAHA-WR200R-/332115601413
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@Louis-James You're welcome - I'm not sure if they are for your model, as there's quite a few to download online. Just do a search for your model/year and you'll probably find the correct one???
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@Louis-James A bullet dodged there dude!!! :thumbs_up_light_skin_tone:
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@NINJA yes, this engine had a fair few leaks I sorted today
Oil pump
Gear lever seal
Water pump.
Also putting the water pump pipe back in caused many problems, took so many attempts to get it to seal.
But now have a fully functioning to 2stroke pump .. as it was from the factory.
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@Louis-James Nice one, I feel your pain, as I've very recently been there myself. :pouting_face: :pouting_face: :pouting_face:
It sounds like either a lot of gaskets have perished or not been fitted properly in the first place? Either way an overhaul of em all may be prudent???