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DT125R FORUM

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  4. DT200WR restoration project pic heavy

DT200WR restoration project pic heavy

Scheduled Pinned Locked Moved DTR
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  • Glynn123G Glynn123

    @Louis-James the axle is larger in the 400/426, the WR 200 wheels I bought use the same size axle as a DT, I actually ran them with the DT spacers on my standard forks for a while. Is this the same with yours?

    Louis-DT-WRL Offline
    Louis-DT-WRL Offline
    Louis-DT-WR
    wrote on last edited by
    #169

    @Glynn123 I haven't tried them on yet. But you could use bearings with small ID?

    NottsbikerN 1 Reply Last reply
    0
    • Glynn123G Glynn123

      @Louis-James the axle is larger in the 400/426, the WR 200 wheels I bought use the same size axle as a DT, I actually ran them with the DT spacers on my standard forks for a while. Is this the same with yours?

      NottsbikerN Offline
      NottsbikerN Offline
      Nottsbiker
      wrote on last edited by
      #170

      @Glynn123 according to the All Ball's site the 400 front end fits straight onto the 200. Guessing it wasn't as easy as that for the 125?

      Glynn123G 1 Reply Last reply
      0
      • NottsbikerN Nottsbiker

        @Glynn123 according to the All Ball's site the 400 front end fits straight onto the 200. Guessing it wasn't as easy as that for the 125?

        Glynn123G Offline
        Glynn123G Offline
        Glynn123
        wrote on last edited by
        #171

        @Nottsbiker are you referring to the front wheel or fork assembly mate?

        1 Reply Last reply
        0
        • NottsbikerN Offline
          NottsbikerN Offline
          Nottsbiker
          wrote on last edited by
          #172

          Sorry - meant to say the 400 front end complete - yokes / forks etc

          Glynn123G 1 Reply Last reply
          0
          • NottsbikerN Nottsbiker

            Sorry - meant to say the 400 front end complete - yokes / forks etc

            Glynn123G Offline
            Glynn123G Offline
            Glynn123
            wrote on last edited by Glynn123
            #173

            @Nottsbiker the yokes use a different bearing type on the top, and bottoms different taper too. Standard DT 125 uses ball bearings on the top compared to tapered rollers, also 400 stem is longer, takes some spacer work and a bearing cup but the swaps doable if you have a lathe.

            NottsbikerN 1 Reply Last reply
            0
            • Glynn123G Glynn123

              @Nottsbiker the yokes use a different bearing type on the top, and bottoms different taper too. Standard DT 125 uses ball bearings on the top compared to tapered rollers, also 400 stem is longer, takes some spacer work and a bearing cup but the swaps doable if you have a lathe.

              NottsbikerN Offline
              NottsbikerN Offline
              Nottsbiker
              wrote on last edited by
              #174

              @Glynn123 thanks. Makes me realise I'll be building supermoto rims onto my hubs and looking for an oversized disk to make the changes. I have access to cnc etc but will try to minimise this type of work to just a caliper bracket

              1 Reply Last reply
              1
              • Louis-DT-WRL Louis-DT-WR

                @Glynn123 I haven't tried them on yet. But you could use bearings with small ID?

                NottsbikerN Offline
                NottsbikerN Offline
                Nottsbiker
                wrote on last edited by
                #175

                @Louis-James few quick questions if you don't mind;

                Front fork guards - assuming you've gone with UFO YZ new old stock?

                What size is the bottom bolt on the forks that hold them together? It's massive and I need to buy the correct one

                Is the chainguard the same as a 125?

                Is the gear lever the same as a 125?

                Where did you get your chain slider without taking out a new mortgage?

                I've got a factory manual in Japanese but no parts list - do you have one at all you could email across?

                Cheers - Ben

                Louis-DT-WRL 1 Reply Last reply
                0
                • NottsbikerN Nottsbiker

                  @Louis-James few quick questions if you don't mind;

                  Front fork guards - assuming you've gone with UFO YZ new old stock?

                  What size is the bottom bolt on the forks that hold them together? It's massive and I need to buy the correct one

                  Is the chainguard the same as a 125?

                  Is the gear lever the same as a 125?

                  Where did you get your chain slider without taking out a new mortgage?

                  I've got a factory manual in Japanese but no parts list - do you have one at all you could email across?

                  Cheers - Ben

                  Louis-DT-WRL Offline
                  Louis-DT-WRL Offline
                  Louis-DT-WR
                  wrote on last edited by
                  #176

                  @Nottsbiker said in DT200WR restoration project pic heavy:

                  @Louis-James few quick questions if you don't mind;

                  Front fork guards - assuming you've gone with UFO YZ new old stock?

                  What size is the bottom bolt on the forks that hold them together? It's massive and I need to buy the correct one

                  Is the chainguard the same as a 125?

                  Is the gear lever the same as a 125?

                  Where did you get your chain slider without taking out a new mortgage?

                  I've got a factory manual in Japanese but no parts list - do you have one at all you could email across?

                  Cheers - Ben

                  Hi Ben,

                  Yes the fork guards are old stock yz ones around £28

                  On the forks, are you regarding the one under the bottom of the fork leg?

                  I used a cheap AliExpress chain guard for the dt125r

                  The gear lever is the same.

                  The chain slide I bit the bullet and bought one from Yamaha... £45

                  NottsbikerN 1 Reply Last reply
                  0
                  • Louis-DT-WRL Louis-DT-WR

                    @Nottsbiker said in DT200WR restoration project pic heavy:

                    @Louis-James few quick questions if you don't mind;

                    Front fork guards - assuming you've gone with UFO YZ new old stock?

                    What size is the bottom bolt on the forks that hold them together? It's massive and I need to buy the correct one

                    Is the chainguard the same as a 125?

                    Is the gear lever the same as a 125?

                    Where did you get your chain slider without taking out a new mortgage?

                    I've got a factory manual in Japanese but no parts list - do you have one at all you could email across?

                    Cheers - Ben

                    Hi Ben,

                    Yes the fork guards are old stock yz ones around £28

                    On the forks, are you regarding the one under the bottom of the fork leg?

                    I used a cheap AliExpress chain guard for the dt125r

                    The gear lever is the same.

                    The chain slide I bit the bullet and bought one from Yamaha... £45

                    NottsbikerN Offline
                    NottsbikerN Offline
                    Nottsbiker
                    wrote on last edited by
                    #177

                    @Louis-James nice one mate

                    Did your fork guards come with the clamp / guide parts? Mine are yellow and broken

                    The fork bolt is the bottom one as I need to fit some new seals as mine are leaking. They've taken out the pads too ffs!

                    Ben

                    Louis-DT-WRL 1 Reply Last reply
                    0
                    • NottsbikerN Nottsbiker

                      @Louis-James nice one mate

                      Did your fork guards come with the clamp / guide parts? Mine are yellow and broken

                      The fork bolt is the bottom one as I need to fit some new seals as mine are leaking. They've taken out the pads too ffs!

                      Ben

                      Louis-DT-WRL Offline
                      Louis-DT-WRL Offline
                      Louis-DT-WR
                      wrote on last edited by
                      #178

                      @Nottsbiker yes they came with the clamps.

                      I don't think it's a standard size bolt but it's probably the copper washer leaking.

                      NottsbikerN 1 Reply Last reply
                      0
                      • Louis-DT-WRL Louis-DT-WR

                        @Nottsbiker yes they came with the clamps.

                        I don't think it's a standard size bolt but it's probably the copper washer leaking.

                        NottsbikerN Offline
                        NottsbikerN Offline
                        Nottsbiker
                        wrote on last edited by
                        #179

                        @Louis-James cheers! Btw it's the seals leaking not the bolt o-rings. To change the fork seals I've got to strip the forks completely and the large bolts hold the damper rods in 😉

                        Louis-DT-WRL 1 Reply Last reply
                        0
                        • NottsbikerN Nottsbiker

                          @Louis-James cheers! Btw it's the seals leaking not the bolt o-rings. To change the fork seals I've got to strip the forks completely and the large bolts hold the damper rods in 😉

                          Louis-DT-WRL Offline
                          Louis-DT-WRL Offline
                          Louis-DT-WR
                          wrote on last edited by
                          #180

                          @Nottsbiker mine were leaking on my mates bike.

                          It's usually because of crap in the seal. There's a trick to fix it.
                          Pretty much like this: https://youtu.be/-D9ygYuSDiM
                          You can make similar tools with beer cans or plastic bottles

                          1 Reply Last reply
                          1
                          • NottsbikerN Offline
                            NottsbikerN Offline
                            Nottsbiker
                            wrote on last edited by
                            #181

                            Thanks but the previous owner has really neglected the maintenance on my wr so I'm changing them as they are too far gone.

                            Found some UFO guards for £35 delivered just need a useable front disc before I figure out what I'm doing regards the headlight / front mudguard (mines rubbish after market junk)

                            1 Reply Last reply
                            1
                            • Louis-DT-WRL Offline
                              Louis-DT-WRL Offline
                              Louis-DT-WR
                              wrote on last edited by
                              #182

                              Still perfecting...
                              Had the whole front end off to sort notchy headset.

                              Got the new old pump cleaned out, seal replaced and installed.

                              The broke brake switch was not work and replaced it. The lever was also the wrong shape, so couldn't operate properly.

                              Got my skid plate powdercoated.

                              Inline filter for the 2 stroke. Thought it was a good idea as both pumps were ganked up inside.

                              alt text
                              alt text
                              alt text

                              NINJAN 1 Reply Last reply
                              1
                              • Louis-DT-WRL Louis-DT-WR

                                Still perfecting...
                                Had the whole front end off to sort notchy headset.

                                Got the new old pump cleaned out, seal replaced and installed.

                                The broke brake switch was not work and replaced it. The lever was also the wrong shape, so couldn't operate properly.

                                Got my skid plate powdercoated.

                                Inline filter for the 2 stroke. Thought it was a good idea as both pumps were ganked up inside.

                                alt text
                                alt text
                                alt text

                                NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on last edited by NINJA
                                #183

                                @Louis-James Looks neat I woulda used jubilee clips on the ends tho!!! 😉

                                And is that the stock skid plate or one you made yourself???

                                SEDUCED BY THE DARK SIDE!!!

                                Louis-DT-WRL 1 Reply Last reply
                                0
                                • NINJAN NINJA

                                  @Louis-James Looks neat I woulda used jubilee clips on the ends tho!!! 😉

                                  And is that the stock skid plate or one you made yourself???

                                  Louis-DT-WRL Offline
                                  Louis-DT-WRL Offline
                                  Louis-DT-WR
                                  wrote on last edited by
                                  #184

                                  @NINJA cheers, I'll get some proper hose clips on, just didn't have any small enough.

                                  Yamaha definitely should have put a filter in the oil tank.

                                  The skid plate came on the bike. Was a right old state, was goitti bin it but came up well.

                                  NINJAN 1 Reply Last reply
                                  0
                                  • CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #185

                                    Looking good.

                                    I made something very similar for my DT.

                                    Always Originate, Never Pirate!

                                    Louis-DT-WRL 1 Reply Last reply
                                    0
                                    • Louis-DT-WRL Louis-DT-WR

                                      @NINJA cheers, I'll get some proper hose clips on, just didn't have any small enough.

                                      Yamaha definitely should have put a filter in the oil tank.

                                      The skid plate came on the bike. Was a right old state, was goitti bin it but came up well.

                                      NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on last edited by
                                      #186

                                      @Louis-James "goitti" ??? Gonna I presume. 😉

                                      SEDUCED BY THE DARK SIDE!!!

                                      1 Reply Last reply
                                      0
                                      • CalumC Calum

                                        Looking good.

                                        I made something very similar for my DT.

                                        Louis-DT-WRL Offline
                                        Louis-DT-WRL Offline
                                        Louis-DT-WR
                                        wrote on last edited by
                                        #187

                                        @Calum cheers, do you miss your DT?

                                        CalumC 1 Reply Last reply
                                        0
                                        • Louis-DT-WRL Louis-DT-WR

                                          @Calum cheers, do you miss your DT?

                                          CalumC Offline
                                          CalumC Offline
                                          Calum
                                          wrote on last edited by
                                          #188

                                          @Louis-James No not really. You?

                                          Always Originate, Never Pirate!

                                          declanD 1 Reply Last reply
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