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DT125R FORUM

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  4. DT200WR restoration project pic heavy

DT200WR restoration project pic heavy

Scheduled Pinned Locked Moved DTR
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  • NottsbikerN Offline
    NottsbikerN Offline
    Nottsbiker
    wrote on last edited by
    #172

    Sorry - meant to say the 400 front end complete - yokes / forks etc

    Glynn123G 1 Reply Last reply
    0
    • NottsbikerN Nottsbiker

      Sorry - meant to say the 400 front end complete - yokes / forks etc

      Glynn123G Offline
      Glynn123G Offline
      Glynn123
      wrote on last edited by Glynn123
      #173

      @Nottsbiker the yokes use a different bearing type on the top, and bottoms different taper too. Standard DT 125 uses ball bearings on the top compared to tapered rollers, also 400 stem is longer, takes some spacer work and a bearing cup but the swaps doable if you have a lathe.

      NottsbikerN 1 Reply Last reply
      0
      • Glynn123G Glynn123

        @Nottsbiker the yokes use a different bearing type on the top, and bottoms different taper too. Standard DT 125 uses ball bearings on the top compared to tapered rollers, also 400 stem is longer, takes some spacer work and a bearing cup but the swaps doable if you have a lathe.

        NottsbikerN Offline
        NottsbikerN Offline
        Nottsbiker
        wrote on last edited by
        #174

        @Glynn123 thanks. Makes me realise I'll be building supermoto rims onto my hubs and looking for an oversized disk to make the changes. I have access to cnc etc but will try to minimise this type of work to just a caliper bracket

        1 Reply Last reply
        1
        • Louis-DT-WRL Louis-DT-WR

          @Glynn123 I haven't tried them on yet. But you could use bearings with small ID?

          NottsbikerN Offline
          NottsbikerN Offline
          Nottsbiker
          wrote on last edited by
          #175

          @Louis-James few quick questions if you don't mind;

          Front fork guards - assuming you've gone with UFO YZ new old stock?

          What size is the bottom bolt on the forks that hold them together? It's massive and I need to buy the correct one

          Is the chainguard the same as a 125?

          Is the gear lever the same as a 125?

          Where did you get your chain slider without taking out a new mortgage?

          I've got a factory manual in Japanese but no parts list - do you have one at all you could email across?

          Cheers - Ben

          Louis-DT-WRL 1 Reply Last reply
          0
          • NottsbikerN Nottsbiker

            @Louis-James few quick questions if you don't mind;

            Front fork guards - assuming you've gone with UFO YZ new old stock?

            What size is the bottom bolt on the forks that hold them together? It's massive and I need to buy the correct one

            Is the chainguard the same as a 125?

            Is the gear lever the same as a 125?

            Where did you get your chain slider without taking out a new mortgage?

            I've got a factory manual in Japanese but no parts list - do you have one at all you could email across?

            Cheers - Ben

            Louis-DT-WRL Offline
            Louis-DT-WRL Offline
            Louis-DT-WR
            wrote on last edited by
            #176

            @Nottsbiker said in DT200WR restoration project pic heavy:

            @Louis-James few quick questions if you don't mind;

            Front fork guards - assuming you've gone with UFO YZ new old stock?

            What size is the bottom bolt on the forks that hold them together? It's massive and I need to buy the correct one

            Is the chainguard the same as a 125?

            Is the gear lever the same as a 125?

            Where did you get your chain slider without taking out a new mortgage?

            I've got a factory manual in Japanese but no parts list - do you have one at all you could email across?

            Cheers - Ben

            Hi Ben,

            Yes the fork guards are old stock yz ones around £28

            On the forks, are you regarding the one under the bottom of the fork leg?

            I used a cheap AliExpress chain guard for the dt125r

            The gear lever is the same.

            The chain slide I bit the bullet and bought one from Yamaha... £45

            NottsbikerN 1 Reply Last reply
            0
            • Louis-DT-WRL Louis-DT-WR

              @Nottsbiker said in DT200WR restoration project pic heavy:

              @Louis-James few quick questions if you don't mind;

              Front fork guards - assuming you've gone with UFO YZ new old stock?

              What size is the bottom bolt on the forks that hold them together? It's massive and I need to buy the correct one

              Is the chainguard the same as a 125?

              Is the gear lever the same as a 125?

              Where did you get your chain slider without taking out a new mortgage?

              I've got a factory manual in Japanese but no parts list - do you have one at all you could email across?

              Cheers - Ben

              Hi Ben,

              Yes the fork guards are old stock yz ones around £28

              On the forks, are you regarding the one under the bottom of the fork leg?

              I used a cheap AliExpress chain guard for the dt125r

              The gear lever is the same.

              The chain slide I bit the bullet and bought one from Yamaha... £45

              NottsbikerN Offline
              NottsbikerN Offline
              Nottsbiker
              wrote on last edited by
              #177

              @Louis-James nice one mate

              Did your fork guards come with the clamp / guide parts? Mine are yellow and broken

              The fork bolt is the bottom one as I need to fit some new seals as mine are leaking. They've taken out the pads too ffs!

              Ben

              Louis-DT-WRL 1 Reply Last reply
              0
              • NottsbikerN Nottsbiker

                @Louis-James nice one mate

                Did your fork guards come with the clamp / guide parts? Mine are yellow and broken

                The fork bolt is the bottom one as I need to fit some new seals as mine are leaking. They've taken out the pads too ffs!

                Ben

                Louis-DT-WRL Offline
                Louis-DT-WRL Offline
                Louis-DT-WR
                wrote on last edited by
                #178

                @Nottsbiker yes they came with the clamps.

                I don't think it's a standard size bolt but it's probably the copper washer leaking.

                NottsbikerN 1 Reply Last reply
                0
                • Louis-DT-WRL Louis-DT-WR

                  @Nottsbiker yes they came with the clamps.

                  I don't think it's a standard size bolt but it's probably the copper washer leaking.

                  NottsbikerN Offline
                  NottsbikerN Offline
                  Nottsbiker
                  wrote on last edited by
                  #179

                  @Louis-James cheers! Btw it's the seals leaking not the bolt o-rings. To change the fork seals I've got to strip the forks completely and the large bolts hold the damper rods in 😉

                  Louis-DT-WRL 1 Reply Last reply
                  0
                  • NottsbikerN Nottsbiker

                    @Louis-James cheers! Btw it's the seals leaking not the bolt o-rings. To change the fork seals I've got to strip the forks completely and the large bolts hold the damper rods in 😉

                    Louis-DT-WRL Offline
                    Louis-DT-WRL Offline
                    Louis-DT-WR
                    wrote on last edited by
                    #180

                    @Nottsbiker mine were leaking on my mates bike.

                    It's usually because of crap in the seal. There's a trick to fix it.
                    Pretty much like this: https://youtu.be/-D9ygYuSDiM
                    You can make similar tools with beer cans or plastic bottles

                    1 Reply Last reply
                    1
                    • NottsbikerN Offline
                      NottsbikerN Offline
                      Nottsbiker
                      wrote on last edited by
                      #181

                      Thanks but the previous owner has really neglected the maintenance on my wr so I'm changing them as they are too far gone.

                      Found some UFO guards for £35 delivered just need a useable front disc before I figure out what I'm doing regards the headlight / front mudguard (mines rubbish after market junk)

                      1 Reply Last reply
                      1
                      • Louis-DT-WRL Offline
                        Louis-DT-WRL Offline
                        Louis-DT-WR
                        wrote on last edited by
                        #182

                        Still perfecting...
                        Had the whole front end off to sort notchy headset.

                        Got the new old pump cleaned out, seal replaced and installed.

                        The broke brake switch was not work and replaced it. The lever was also the wrong shape, so couldn't operate properly.

                        Got my skid plate powdercoated.

                        Inline filter for the 2 stroke. Thought it was a good idea as both pumps were ganked up inside.

                        alt text
                        alt text
                        alt text

                        NINJAN 1 Reply Last reply
                        1
                        • Louis-DT-WRL Louis-DT-WR

                          Still perfecting...
                          Had the whole front end off to sort notchy headset.

                          Got the new old pump cleaned out, seal replaced and installed.

                          The broke brake switch was not work and replaced it. The lever was also the wrong shape, so couldn't operate properly.

                          Got my skid plate powdercoated.

                          Inline filter for the 2 stroke. Thought it was a good idea as both pumps were ganked up inside.

                          alt text
                          alt text
                          alt text

                          NINJAN Offline
                          NINJAN Offline
                          NINJA
                          wrote on last edited by NINJA
                          #183

                          @Louis-James Looks neat I woulda used jubilee clips on the ends tho!!! 😉

                          And is that the stock skid plate or one you made yourself???

                          SEDUCED BY THE DARK SIDE!!!

                          Louis-DT-WRL 1 Reply Last reply
                          0
                          • NINJAN NINJA

                            @Louis-James Looks neat I woulda used jubilee clips on the ends tho!!! 😉

                            And is that the stock skid plate or one you made yourself???

                            Louis-DT-WRL Offline
                            Louis-DT-WRL Offline
                            Louis-DT-WR
                            wrote on last edited by
                            #184

                            @NINJA cheers, I'll get some proper hose clips on, just didn't have any small enough.

                            Yamaha definitely should have put a filter in the oil tank.

                            The skid plate came on the bike. Was a right old state, was goitti bin it but came up well.

                            NINJAN 1 Reply Last reply
                            0
                            • CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #185

                              Looking good.

                              I made something very similar for my DT.

                              Always Originate, Never Pirate!

                              Louis-DT-WRL 1 Reply Last reply
                              0
                              • Louis-DT-WRL Louis-DT-WR

                                @NINJA cheers, I'll get some proper hose clips on, just didn't have any small enough.

                                Yamaha definitely should have put a filter in the oil tank.

                                The skid plate came on the bike. Was a right old state, was goitti bin it but came up well.

                                NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on last edited by
                                #186

                                @Louis-James "goitti" ??? Gonna I presume. 😉

                                SEDUCED BY THE DARK SIDE!!!

                                1 Reply Last reply
                                0
                                • CalumC Calum

                                  Looking good.

                                  I made something very similar for my DT.

                                  Louis-DT-WRL Offline
                                  Louis-DT-WRL Offline
                                  Louis-DT-WR
                                  wrote on last edited by
                                  #187

                                  @Calum cheers, do you miss your DT?

                                  CalumC 1 Reply Last reply
                                  0
                                  • Louis-DT-WRL Louis-DT-WR

                                    @Calum cheers, do you miss your DT?

                                    CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #188

                                    @Louis-James No not really. You?

                                    Always Originate, Never Pirate!

                                    declanD 1 Reply Last reply
                                    0
                                    • CalumC Calum

                                      @Louis-James No not really. You?

                                      declanD Offline
                                      declanD Offline
                                      declan
                                      wrote on last edited by
                                      #189

                                      @Calum do you miss your bikes at all?

                                      CalumC 1 Reply Last reply
                                      0
                                      • declanD declan

                                        @Calum do you miss your bikes at all?

                                        CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #190

                                        @declan Its been four years since I last rode a bike. So I am past the point of caring.

                                        Always Originate, Never Pirate!

                                        NINJAN 1 Reply Last reply
                                        -1
                                        • CalumC Calum

                                          @declan Its been four years since I last rode a bike. So I am past the point of caring.

                                          NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by
                                          #191

                                          @Calum Man that's wayyyyyyyyyyyy too long, but then again I went 30 years, so you're still a baby in that regard!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                                          SEDUCED BY THE DARK SIDE!!!

                                          CalumC 1 Reply Last reply
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