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DT125R FORUM

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  4. DT50X Engine Swap & Build

DT50X Engine Swap & Build

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  • G Glynn123
    16 Dec 2018, 20:58

    @DanRacing looks a sweet build, I can imagine the DT engine to be perfect for a light frame like a 50cc, nice torque and good cruising

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    DanRacing
    wrote on 16 Dec 2018, 21:03 last edited by
    #13

    @Glynn123 This bike with all the supermotard wheels, suspension and frame is about the same weight as the DT125R, that's one of the reasons i went with the swap. Altought with the AM6 engine it was faster than a mostly stock DT125R it wasn't very good for City Riding with internal ignition and such.
    The frame is actually sturdier than a DT125R frame from what it seems, alot thicker steel and very big main frame.

    G 1 Reply Last reply 16 Dec 2018, 21:17
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    • D DanRacing
      16 Dec 2018, 21:03

      @Glynn123 This bike with all the supermotard wheels, suspension and frame is about the same weight as the DT125R, that's one of the reasons i went with the swap. Altought with the AM6 engine it was faster than a mostly stock DT125R it wasn't very good for City Riding with internal ignition and such.
      The frame is actually sturdier than a DT125R frame from what it seems, alot thicker steel and very big main frame.

      G Offline
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      Glynn123
      wrote on 16 Dec 2018, 21:17 last edited by
      #14

      @DanRacing I have a 2003 beta rr 50 supermotard and it weighs nothing compared to my DT haha, although the DT is allot nicer cruising engine

      1 Reply Last reply
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        DanRacing
        wrote on 29 Mar 2019, 01:20 last edited by DanRacing
        #15

        Well, finally got alot of progress done on the build for the last few days. little update:

        Sold my old frame and swingarm, and with the money i bought another DT50X just without engine, already with engine mounts for DT125R engine and aprillia RS50 rims(going to sell them)!

        alt text

        Stripped the whole 'new' bike, welded the mounts a little better, sandblasted it(made my shop a total beach) and painted it matt black. I also closed up the bottom end. Everything that's a wear part in the engine has been replaced. Clutch setup is Stock DT125R plates(using the clutch damper) with Bandit 400 Clutch springs. I still gotta finish the cylinder booster ports on the Athena 170cc(Yes i made custom exhaust port with boosters) and yes YPVS will still work and got to fully machine the DT125YPVS head to my needs.
        But i had to totally test fit the engine, looks great in there!!
        alt text

        alt text

        Alot of progress is going to be made in the next few days so stay tuned!

        C 1 Reply Last reply 29 Mar 2019, 10:41
        3
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          DanRacing
          wrote on 29 Mar 2019, 01:26 last edited by DanRacing
          #16

          Just a little of what the bike used to be and how it used sound:

          https://www.youtube.com/watch?v=WYO7HFVUX1s&feature=youtu.be

          N 1 Reply Last reply 29 Mar 2019, 02:55
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          • D DanRacing
            29 Mar 2019, 01:26

            Just a little of what the bike used to be and how it used sound:

            https://www.youtube.com/watch?v=WYO7HFVUX1s&feature=youtu.be

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            NINJA
            wrote on 29 Mar 2019, 02:55 last edited by
            #17

            @DanRacing Great work, that engine looks almost factory fitted!!! :thumbs_up_medium-light_skin_tone:

            SEDUCED BY THE DARK SIDE!!!

            D 1 Reply Last reply 29 Mar 2019, 03:33
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            • N NINJA
              29 Mar 2019, 02:55

              @DanRacing Great work, that engine looks almost factory fitted!!! :thumbs_up_medium-light_skin_tone:

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              DanRacing
              wrote on 29 Mar 2019, 03:33 last edited by
              #18

              @NINJA Yeah it looks really good on here, with all the fairings and stuff looks really factory, I don't really like the looks of the mounts the previous owner made, maybe i got to make a skid plate or something to cover it up ehe

              N 1 Reply Last reply 29 Mar 2019, 09:46
              1
              • D DanRacing
                29 Mar 2019, 03:33

                @NINJA Yeah it looks really good on here, with all the fairings and stuff looks really factory, I don't really like the looks of the mounts the previous owner made, maybe i got to make a skid plate or something to cover it up ehe

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                NINJA
                wrote on 29 Mar 2019, 09:46 last edited by
                #19

                @DanRacing I'm sure that you will get her looking real sweet and I agree with you about selling those RS wheels. Proper spoked wheels will make her look more of a Supermoto for-sure!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                SEDUCED BY THE DARK SIDE!!!

                D 1 Reply Last reply 29 Mar 2019, 14:20
                0
                • D DanRacing
                  29 Mar 2019, 01:20

                  Well, finally got alot of progress done on the build for the last few days. little update:

                  Sold my old frame and swingarm, and with the money i bought another DT50X just without engine, already with engine mounts for DT125R engine and aprillia RS50 rims(going to sell them)!

                  alt text

                  Stripped the whole 'new' bike, welded the mounts a little better, sandblasted it(made my shop a total beach) and painted it matt black. I also closed up the bottom end. Everything that's a wear part in the engine has been replaced. Clutch setup is Stock DT125R plates(using the clutch damper) with Bandit 400 Clutch springs. I still gotta finish the cylinder booster ports on the Athena 170cc(Yes i made custom exhaust port with boosters) and yes YPVS will still work and got to fully machine the DT125YPVS head to my needs.
                  But i had to totally test fit the engine, looks great in there!!
                  alt text

                  alt text

                  Alot of progress is going to be made in the next few days so stay tuned!

                  C Offline
                  C Offline
                  Calum
                  wrote on 29 Mar 2019, 10:41 last edited by
                  #20

                  @DanRacing Would like to see the porting work when you get a chance.

                  Looks great with that Matte finish

                  Always Originate, Never Pirate!

                  D 1 Reply Last reply 29 Mar 2019, 14:21
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                  • N NINJA
                    29 Mar 2019, 09:46

                    @DanRacing I'm sure that you will get her looking real sweet and I agree with you about selling those RS wheels. Proper spoked wheels will make her look more of a Supermoto for-sure!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

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                    DanRacing
                    wrote on 29 Mar 2019, 14:20 last edited by
                    #21

                    @NINJA said in DT50X Engine Swap & Build:

                    sure that you will get her looking real sweet and I agree with you about selling those RS wheels. Proper spoked wheels will make her look more of a Supermoto for-sure!

                    I have matt black rims with candy blue hubs anb chrome reinforced spokes coming 😉

                    N 1 Reply Last reply 29 Mar 2019, 18:08
                    1
                    • C Calum
                      29 Mar 2019, 10:41

                      @DanRacing Would like to see the porting work when you get a chance.

                      Looks great with that Matte finish

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                      DanRacing
                      wrote on 29 Mar 2019, 14:21 last edited by
                      #22

                      @Calum Will do, isn't something i like to show everyone, but I can atleast send you a picture 😉 I also do booster exhaust ports on other cylinders(stock DTR ones)

                      1 Reply Last reply
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                      • D DanRacing
                        29 Mar 2019, 14:20

                        @NINJA said in DT50X Engine Swap & Build:

                        sure that you will get her looking real sweet and I agree with you about selling those RS wheels. Proper spoked wheels will make her look more of a Supermoto for-sure!

                        I have matt black rims with candy blue hubs anb chrome reinforced spokes coming 😉

                        N Offline
                        N Offline
                        NINJA
                        wrote on 29 Mar 2019, 18:08 last edited by
                        #23

                        @DanRacing She should look damn good once she's all finished. :thumbs_up_medium-light_skin_tone:

                        SEDUCED BY THE DARK SIDE!!!

                        D 1 Reply Last reply 30 Mar 2019, 17:48
                        0
                        • G Offline
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                          Glynn123
                          wrote on 29 Mar 2019, 19:59 last edited by
                          #24

                          If you fancy doing some trickery to the ports on one of my DTR barrels I'd be happy to send out haha

                          D 1 Reply Last reply 30 Mar 2019, 17:47
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                          • G Glynn123
                            29 Mar 2019, 19:59

                            If you fancy doing some trickery to the ports on one of my DTR barrels I'd be happy to send out haha

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                            DanRacing
                            wrote on 30 Mar 2019, 17:47 last edited by
                            #25

                            @Glynn123 Shoot me a message 😉

                            1 Reply Last reply
                            0
                            • N NINJA
                              29 Mar 2019, 18:08

                              @DanRacing She should look damn good once she's all finished. :thumbs_up_medium-light_skin_tone:

                              D Offline
                              D Offline
                              DanRacing
                              wrote on 30 Mar 2019, 17:48 last edited by
                              #26

                              @NINJA Sure hope it will, still have alot of money i need to spend on it tho :face_screaming_in_fear: :face_screaming_in_fear:

                              N 1 Reply Last reply 30 Mar 2019, 18:04
                              1
                              • D DanRacing
                                30 Mar 2019, 17:48

                                @NINJA Sure hope it will, still have alot of money i need to spend on it tho :face_screaming_in_fear: :face_screaming_in_fear:

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                                NINJA
                                wrote on 30 Mar 2019, 18:04 last edited by
                                #27

                                @DanRacing LOL join the club, my rebuild is on hold for now, as I save up for new parts. 😉

                                SEDUCED BY THE DARK SIDE!!!

                                D 1 Reply Last reply 30 Mar 2019, 19:13
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                                • N NINJA
                                  30 Mar 2019, 18:04

                                  @DanRacing LOL join the club, my rebuild is on hold for now, as I save up for new parts. 😉

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                                  DanRacing
                                  wrote on 30 Mar 2019, 19:13 last edited by
                                  #28

                                  @NINJA Dude it's so bad as i'm also buying a BMW(i got one already, trading it in for a E46 320Ci) and i'll also have alot of money to spend on the car ahah

                                  G 1 Reply Last reply 30 Mar 2019, 20:43
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                                  • D DanRacing
                                    30 Mar 2019, 19:13

                                    @NINJA Dude it's so bad as i'm also buying a BMW(i got one already, trading it in for a E46 320Ci) and i'll also have alot of money to spend on the car ahah

                                    G Offline
                                    G Offline
                                    Glynn123
                                    wrote on 30 Mar 2019, 20:43 last edited by
                                    #29

                                    @DanRacing will send you a message mate, also wise choice with the BMW, recently picked myself up an E36 325i, 6 cylinders sound is unbeatable 😉

                                    1 Reply Last reply
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