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DT125R FORUM

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  4. So Close!...

So Close!...

Scheduled Pinned Locked Moved DTR
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  • OllieDTRO OllieDTR

    Looking good spook! Have to let us know what the 170 kit is like and jetting wise. I’ve got to Abit of time to order mine be good to see how it goes with the TM32mm carb, are you running stock oil pump? I have the newer oil pump setup so can adjust it more be good to see if anyone has a guide on how much it needs adjusting by

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    SpookDog
    wrote on last edited by
    #914

    @OllieDTR said in So Close!...:

    I have the newer oil pump setup so can adjust it more be good to see if anyone has a guide on how much it needs adjusting by

    I’m going to be running the standard pump to match the standard 28mm carb…

    ——————-

    I think you need to work out the cm2 of the 28mm carb. Then the cm2 of 32mm. Figure out the % increase of the two. Then increase oil at WOT by the same %…

    Or does that sound like BS?…

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    • S SpookDog

      @OllieDTR said in So Close!...:

      I have the newer oil pump setup so can adjust it more be good to see if anyone has a guide on how much it needs adjusting by

      I’m going to be running the standard pump to match the standard 28mm carb…

      ——————-

      I think you need to work out the cm2 of the 28mm carb. Then the cm2 of 32mm. Figure out the % increase of the two. Then increase oil at WOT by the same %…

      Or does that sound like BS?…

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      SpookDog
      wrote on last edited by SpookDog
      #915

      No leaks! Guess what’s next!…

      alt text

      Time of Rebuild: 44501 miles…

      To be kickstarted soon…

      1 Reply Last reply
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      • CalumC Online
        CalumC Online
        Calum
        wrote on last edited by
        #916

        Oohh exciting 😛

        Always Originate, Never Pirate!

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        • CalumC Calum

          Oohh exciting 😛

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          SpookDog
          wrote on last edited by
          #917

          @Calum

          Yeah I know, I live a very sedentary life. I get bored easily 😉 …

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          • S SpookDog

            @Calum

            Yeah I know, I live a very sedentary life. I get bored easily 😉 …

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            SpookDog
            wrote on last edited by
            #918

            Went for a test ride, it was OK but getting misfires/knocking at certain lower revs. That and it was taking a bit of effort to tick over cold…
            First thought was check the plug. It looks sweet. Looked to the right at the carb thinking it might be an air leak and remembered I’d changed the rubber inlet manifold. I forgot to blank off the 2T oil pipe inlet! What a twat?!….
            🫤

            Gonna test it tomorrow with the oil pipe blanked off!…

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            • CalumC Online
              CalumC Online
              Calum
              wrote on last edited by
              #919

              Oh, that's a shame. Hopefully all sorted now.

              Took me a little while to get the jetting right on my 170 kit, but now it's done it's lovely.

              Always Originate, Never Pirate!

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              • CalumC Calum

                Oh, that's a shame. Hopefully all sorted now.

                Took me a little while to get the jetting right on my 170 kit, but now it's done it's lovely.

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                SpookDog
                wrote on last edited by
                #920

                Only been to the shop and back so I never properly warmed up. It felt really juddery at low revs, which I put down to the chain being as slack as a wizards sleeve (since corrected!). I’ve yet to take it for a proper test cause I’m all flued up and feel like shit!…

                One thing I’ve meant to ask is about the exhaust tone/note. Not at the tailpipe but deep in the expansion chamber. It sounds really different from before. Anyone gone from standard 3mb to Athena and noticed a similar thing, or not? Any info appreciated 👍 …

                MadGyverM 1 Reply Last reply
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                • S SpookDog

                  Only been to the shop and back so I never properly warmed up. It felt really juddery at low revs, which I put down to the chain being as slack as a wizards sleeve (since corrected!). I’ve yet to take it for a proper test cause I’m all flued up and feel like shit!…

                  One thing I’ve meant to ask is about the exhaust tone/note. Not at the tailpipe but deep in the expansion chamber. It sounds really different from before. Anyone gone from standard 3mb to Athena and noticed a similar thing, or not? Any info appreciated 👍 …

                  MadGyverM Offline
                  MadGyverM Offline
                  MadGyver
                  wrote on last edited by
                  #921

                  @SpookDog said in So Close!...:

                  One thing I’ve meant to ask is about the exhaust tone/note. Not at the tailpipe but deep in the expansion chamber. It sounds really different from before. Anyone gone from standard 3mb to Athena and noticed a similar thing, or not? Any info appreciated 👍 …

                  I have a DEP modified to match the tuning,they tell me that it sounds like a factory 50cc moped not a tuned 170cc, that's until the power band then it screams like a TZ125. When was bought bone stock and abused sounded more serious I could say.

                  I need my tools and a pile of junk.....

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                  • MadGyverM MadGyver

                    @SpookDog said in So Close!...:

                    One thing I’ve meant to ask is about the exhaust tone/note. Not at the tailpipe but deep in the expansion chamber. It sounds really different from before. Anyone gone from standard 3mb to Athena and noticed a similar thing, or not? Any info appreciated 👍 …

                    I have a DEP modified to match the tuning,they tell me that it sounds like a factory 50cc moped not a tuned 170cc, that's until the power band then it screams like a TZ125. When was bought bone stock and abused sounded more serious I could say.

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                    SpookDog
                    wrote on last edited by SpookDog
                    #922

                    @MadGyver

                    Ive ridden it for 31 miles and it still feels very lumpy with compression when I kick it over. Nothing like when I put a freshly rebored 3mb and piston on it. I could turn it over with my hand then (after riding!).
                    I might be over worrying but I’m wondering if I could do with a thicker base gasket. The standard one is at least 1mm thick I believe?…

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                    • CalumC Online
                      CalumC Online
                      Calum
                      wrote on last edited by
                      #923

                      Is the powervalve all setup working correctly. I haven't got a video of my 170, but it's properly sweet.

                      Shouldn't be juddering, how slack was the chain!

                      Always Originate, Never Pirate!

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                      • CalumC Calum

                        Is the powervalve all setup working correctly. I haven't got a video of my 170, but it's properly sweet.

                        Shouldn't be juddering, how slack was the chain!

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                        SpookDog
                        wrote on last edited by
                        #924

                        @Calum

                        Hey bud! Haven’t taken it over 5K so PV isn’t an issue. Chain was very slack, it must’ve bedded in during the 30mile shakedown ride a lot more than I thought possible! I’ve adjusted it up so it has just over 25mm play. I’m waiting till tomorrow to ride it cause I’ve had a few beers…

                        I’m probably worrying too much. I almost expect something to go wrong…

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                        • S SpookDog

                          @Calum

                          Hey bud! Haven’t taken it over 5K so PV isn’t an issue. Chain was very slack, it must’ve bedded in during the 30mile shakedown ride a lot more than I thought possible! I’ve adjusted it up so it has just over 25mm play. I’m waiting till tomorrow to ride it cause I’ve had a few beers…

                          I’m probably worrying too much. I almost expect something to go wrong…

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                          SpookDog
                          wrote on last edited by SpookDog
                          #925

                          Chain adjustment has gotten rid of the shuddering, just done 3 miles after warming up and it is riding sweet. Only niggle is at certain low revs when I’m just maintaining speed it sounds almost like there are a few tiny ball bearings in the expansion chamber. I’m guessing it’s a bit of a mixture adjustment in the pilot jet/valve cutaway range. Going to try and richen the airscrew and see what happens…
                          Tick over is very stable so I don’t think it’s a small air leak…

                          All in all it’s good. Pulls like a fuxin freight train @ low revs. Totally different animal! 🙂 …

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                          • S SpookDog

                            Chain adjustment has gotten rid of the shuddering, just done 3 miles after warming up and it is riding sweet. Only niggle is at certain low revs when I’m just maintaining speed it sounds almost like there are a few tiny ball bearings in the expansion chamber. I’m guessing it’s a bit of a mixture adjustment in the pilot jet/valve cutaway range. Going to try and richen the airscrew and see what happens…
                            Tick over is very stable so I don’t think it’s a small air leak…

                            All in all it’s good. Pulls like a fuxin freight train @ low revs. Totally different animal! 🙂 …

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                            SpookDog
                            wrote on last edited by SpookDog
                            #926

                            Not the prettiest!…

                            alt text

                            I’m thinking of getting some bits of Urban Camouflage (grey, white & black) vinyl made up. Also a different colour seat!…

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                            • MadGyverM Offline
                              MadGyverM Offline
                              MadGyver
                              wrote on last edited by MadGyver
                              #927

                              @SpookDog Weren't you plastics Yamaha's endurance blue?

                              I need my tools and a pile of junk.....

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                              • MadGyverM MadGyver

                                @SpookDog Weren't you plastics Yamaha's endurance blue?

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                                SpookDog
                                wrote on last edited by SpookDog
                                #928

                                @MadGyver

                                They were painted bud. The bike was first registered black with red frame and stickers. Most of the panels were dark/navy blue. So it had a hard life before I got it, 16 registered keepers! (I’d love to know how many times it was stolen!)…

                                It’s an old mongrel, not a righteous, numbers matching survivor. Though I am trying to turn it into an honest, righteous bike…

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                                • CalumC Online
                                  CalumC Online
                                  Calum
                                  wrote on last edited by
                                  #929

                                  #WorkHorse

                                  My DT cut out on me on my way home from the work the other day....just ran out of fuel. Switched that bad boy over to reserve and after a few kicks she fired up into life and got me home. NEVER let me down in 13 years of ownership ❤

                                  Always Originate, Never Pirate!

                                  1 Reply Last reply
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                                  • S SpookDog

                                    @MadGyver

                                    They were painted bud. The bike was first registered black with red frame and stickers. Most of the panels were dark/navy blue. So it had a hard life before I got it, 16 registered keepers! (I’d love to know how many times it was stolen!)…

                                    It’s an old mongrel, not a righteous, numbers matching survivor. Though I am trying to turn it into an honest, righteous bike…

                                    MadGyverM Offline
                                    MadGyverM Offline
                                    MadGyver
                                    wrote on last edited by
                                    #930

                                    @SpookDog said in So Close!...:

                                    @MadGyver

                                    They were painted bud. The bike was first registered black with red frame and stickers. Most of the panels were dark/navy blue. So it had a hard life before I got it, 16 registered keepers! (I’d love to know how many times it was stolen!)…

                                    It’s an old mongrel, not a righteous, numbers matching survivor. Though I am trying to turn it into an honest, righteous bike…

                                    I think our DT fates are close,mine was at a coastal rental shop and I leave on a semi touristic island.Was in Germany for 2 years before coming to Greece 11 years as rental.
                                    A properly raped stock unserviced bike when bought,56K km's on factory piston,fux even oil's/fluids where stock.

                                    I need my tools and a pile of junk.....

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                                    • S SpookDog

                                      @MadGyver

                                      They were painted bud. The bike was first registered black with red frame and stickers. Most of the panels were dark/navy blue. So it had a hard life before I got it, 16 registered keepers! (I’d love to know how many times it was stolen!)…

                                      It’s an old mongrel, not a righteous, numbers matching survivor. Though I am trying to turn it into an honest, righteous bike…

                                      S Offline
                                      S Offline
                                      SpookDog
                                      wrote on last edited by
                                      #931

                                      I’m still getting some popping/miss at about 1/8 ~ 1/4 throttle. I’ve tried turning the airscrew down from 1 & 1/4 to 1 turn out but it’s not changed anything…

                                      Do Athena officially say anything about jetting? With the standard Mikuni 28…

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                                      • MadGyverM Offline
                                        MadGyverM Offline
                                        MadGyver
                                        wrote on last edited by
                                        #932

                                        No,I had searched for troubleshooting my issue,they don't say anything about jetting for the factory carb. Although they recommend premix it's on standard jetting.

                                        I need my tools and a pile of junk.....

                                        1 Reply Last reply
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                                        • S SpookDog

                                          I’m still getting some popping/miss at about 1/8 ~ 1/4 throttle. I’ve tried turning the airscrew down from 1 & 1/4 to 1 turn out but it’s not changed anything…

                                          Do Athena officially say anything about jetting? With the standard Mikuni 28…

                                          S Offline
                                          S Offline
                                          SpookDog
                                          wrote on last edited by SpookDog
                                          #933

                                          Realised I’ve been having problems with electrical, plug and cap, as well as a bit of an air leak with the rubber manifold I used. It’s hard as fux so I’m changing it out for the old , flexible one…

                                          One thing at a time would be nice, but where’s the fun in that, I spose…

                                          Edit: I’ve addressed both problems, just got to wait till tommorry and see if it’s hit the mark, or not 😐🤞 …

                                          S 1 Reply Last reply
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