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DT125R FORUM

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  4. Head gasket

Head gasket

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  • P Offline
    P Offline
    Pilot_LC
    wrote last edited by
    #4

    i sadly cant skim the head because i dont have the machines myself and in my country its a rather ellusive and expensive thing
    where could i find the copper gasket and will it make the compression go down?
    and about the o-ring can i let the machining be done at a lathe here by the dimensions on the pjme site and if i switch to o-ring its just the o-ring or is it the o-ring+headgasket

    PS sorry for my spelling english isnt my main language
    and thanks for the help!

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    • P Offline
      P Offline
      Pilot_LC
      wrote last edited by
      #5

      okay found a solution that i completly forgot a large piece of glass + fine wet sandpaper and it should to the trick the cylinder itself is completly fine

      CalumC 1 Reply Last reply
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      • P Pilot_LC

        okay found a solution that i completly forgot a large piece of glass + fine wet sandpaper and it should to the trick the cylinder itself is completly fine

        CalumC Offline
        CalumC Offline
        Calum
        wrote last edited by Calum
        #6

        @Pilot_LC Yeah, I wrote a blog on doing it here: https://dt125r.co.uk/post/23

        It's only a gentle skim, it won't cure completely warped heads.

        Be sure to the deck of the barrel too.

        Always Originate, Never Pirate!

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        • P Offline
          P Offline
          Pilot_LC
          wrote last edited by
          #7

          did the process the original gap was about 0,1mm got it down to zero put it together with a new standard gasket and it holds! also it has more compression now then ever before and i can feel that it has more power

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          • CalumC Offline
            CalumC Offline
            Calum
            wrote last edited by
            #8

            @pilot_lc That's amazing! Fingers crossed 🤞 that's it now then.

            Always Originate, Never Pirate!

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            • P Offline
              P Offline
              Pilot_LC
              wrote last edited by
              #9

              yeah so it ran for 600km with no problem then started randomly getting really hot and spewing coolant out just like before so now i had to bring it home with a trailer (again) and ill disassemble the head tomorrow to see what the problem is now.

              CalumC 1 Reply Last reply
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              • P Pilot_LC

                yeah so it ran for 600km with no problem then started randomly getting really hot and spewing coolant out just like before so now i had to bring it home with a trailer (again) and ill disassemble the head tomorrow to see what the problem is now.

                CalumC Offline
                CalumC Offline
                Calum
                wrote last edited by
                #10

                @Pilot_LC 600km, are you sure you used a genuine head gasket and not the cheap white ones.

                And it was definitely fitted in the right orientation.

                Always Originate, Never Pirate!

                P 1 Reply Last reply
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                • CalumC Calum

                  @Pilot_LC 600km, are you sure you used a genuine head gasket and not the cheap white ones.

                  And it was definitely fitted in the right orientation.

                  P Offline
                  P Offline
                  Pilot_LC
                  wrote last edited by
                  #11

                  @Calum yes i used a athena head gasket and its 100% in the right orientation.
                  also what saams to be wierd is that its spewing out coolant from the overflow tank but there is no pressure in the system when you remove the radiator cap even when its really hot. It also doesn't seem to be burning coolant

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                  • CalumC Offline
                    CalumC Offline
                    Calum
                    wrote last edited by
                    #12

                    As I say, one issue is the radiator cap spring looses tension so try replacing that.

                    I just use a cheap Chinese one on my DTR with a temperature sensor in it and it's been sound.

                    Another problem could be the thermostat as given up, maybe it's locked closed so it's not regulating temperature correctly.

                    Always Originate, Never Pirate!

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                    • P Offline
                      P Offline
                      Pilot_LC
                      wrote last edited by
                      #13

                      okay but how would those explain the significant loss of coolant through the overflow tank?

                      CalumC 1 Reply Last reply
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                      • P Pilot_LC

                        okay but how would those explain the significant loss of coolant through the overflow tank?

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote last edited by
                        #14

                        @Pilot_LC Ideal Gas Law - PV=nRT. Pressure of a system is directly proportional to the temperature of that system. So if the thermostat is stuck, then the temperature goes up and therefore the pressure. The radiator cap bleeds this pressure to the overflow tank. Ergo explains loss of coolant.

                        Always Originate, Never Pirate!

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