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DT125R FORUM

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  4. 1988 rebuild update

1988 rebuild update

Scheduled Pinned Locked Moved DTR
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  • O Offline
    O Offline
    oldman
    wrote on last edited by
    #5

    Sorted the original bodywork out of the loft today and decided to put an appeal out for anyone who has any red bodywork in A1 condition, all would be gratefully bought. Want to restore to the best possible condition, please contact me if you are able to help in any way, even if you point me in the right direction to find it.
    Also fitted clutch cable, connected taco, reffitted chain rollers, collected wheels minus tyres to take for respoke next week.
    Paul

    NINJAN MightymanM 2 Replies Last reply
    1
    • O oldman

      Sorted the original bodywork out of the loft today and decided to put an appeal out for anyone who has any red bodywork in A1 condition, all would be gratefully bought. Want to restore to the best possible condition, please contact me if you are able to help in any way, even if you point me in the right direction to find it.
      Also fitted clutch cable, connected taco, reffitted chain rollers, collected wheels minus tyres to take for respoke next week.
      Paul

      NINJAN Offline
      NINJAN Offline
      NINJA
      wrote on last edited by
      #6

      @oldman OEM parts especially the plastics in A1 condition would be very hard to get hold of. Their quite literally the ole proverbial needle in a hay stack. Fowlers would be your best bet for some good quality replacement parts;

      https://www.fowlersparts.co.uk/browser/manufacturer/yamaha/bike/dt125r

      SEDUCED BY THE DARK SIDE!!!

      1 Reply Last reply
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      • O oldman

        Sorted the original bodywork out of the loft today and decided to put an appeal out for anyone who has any red bodywork in A1 condition, all would be gratefully bought. Want to restore to the best possible condition, please contact me if you are able to help in any way, even if you point me in the right direction to find it.
        Also fitted clutch cable, connected taco, reffitted chain rollers, collected wheels minus tyres to take for respoke next week.
        Paul

        MightymanM Offline
        MightymanM Offline
        Mightyman
        wrote on last edited by
        #7

        Think @scrimsmustang mentioned he had a set the other day. Not sure if he wants to part with it though.

        TDR 125 - 2001

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        • O Offline
          O Offline
          oldman
          wrote on last edited by
          #8

          Have messaged him but no reply as yet, more pictures below in all its redness, don't be fooled ,photos don't show everything. Most panels have cracks or scratches hence the search for new bodywork, will get tank resprayed as well. Some damage sustained some years ago when some scrote stole and dumped it when he couldn't get the bike started. Refinished rear fender this morning and loose fitted bodywork while waiting for carb cable, etc.3_1500216396357_20170716_153122.jpg 2_1500216396313_20170716_153102.jpg 1_1500216396281_20170716_153132.jpg 0_1500216396236_20170716_153113.jpg
          Want to get some age related graphics as well, can see marks in plastics from originals but none similar on eBay at the moment, not a set anyway. Is there anywhere else to source a set?
          Ta
          Paul

          NINJAN 1 Reply Last reply
          1
          • O oldman

            Have messaged him but no reply as yet, more pictures below in all its redness, don't be fooled ,photos don't show everything. Most panels have cracks or scratches hence the search for new bodywork, will get tank resprayed as well. Some damage sustained some years ago when some scrote stole and dumped it when he couldn't get the bike started. Refinished rear fender this morning and loose fitted bodywork while waiting for carb cable, etc.3_1500216396357_20170716_153122.jpg 2_1500216396313_20170716_153102.jpg 1_1500216396281_20170716_153132.jpg 0_1500216396236_20170716_153113.jpg
            Want to get some age related graphics as well, can see marks in plastics from originals but none similar on eBay at the moment, not a set anyway. Is there anywhere else to source a set?
            Ta
            Paul

            NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by
            #9

            @oldman The graphics you have on there are not originals, I have a spare set of those in red and black, as I bought 2 when I freshened up my DTR. I also have another set of black & grey decals, I'm not sure if they are original pattern or not, but there close to stock Yammy one's. I'll dig em out and post a pic, so that you can see if there any good to ya???

            SEDUCED BY THE DARK SIDE!!!

            O 1 Reply Last reply
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            • O Offline
              O Offline
              oldman
              wrote on last edited by
              #10

              Thanks, would be appreciated , will try and find picture that shows original shape that shows on plastics, will be selling old bodywork (in white ) when finished, side panels and rear fender from Portugal, tank that needs respraying (crazed) seat, etc

              1 Reply Last reply
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              • CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #11

                Yes mate that looks awesome.

                Always Originate, Never Pirate!

                O 1 Reply Last reply
                0
                • NINJAN NINJA

                  @oldman The graphics you have on there are not originals, I have a spare set of those in red and black, as I bought 2 when I freshened up my DTR. I also have another set of black & grey decals, I'm not sure if they are original pattern or not, but there close to stock Yammy one's. I'll dig em out and post a pic, so that you can see if there any good to ya???

                  O Offline
                  O Offline
                  oldman
                  wrote on last edited by
                  #12

                  @CYBER-NINJA eBay link for graphic shape showing in plastics, cannot find a pic of bike with graphics on!
                  http://www.ebay.ie/itm/GENUINE-YAMAHA-DT125R-1990-LEFT-SIDE-PANEL-DECAL-STICKER-PART-No-3RN-21788-00-/162327820516?hash=item25cb7df8e4:g:NKQAAOSwImRYWTHx

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                  • CalumC Calum

                    Yes mate that looks awesome.

                    O Offline
                    O Offline
                    oldman
                    wrote on last edited by
                    #13

                    @Calum thank you!

                    1 Reply Last reply
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                    • O Offline
                      O Offline
                      oldman
                      wrote on last edited by
                      #14

                      Finished rebuilding carb, purchased refurb kit with new float chamber seat, main jet and needle that seemed to be slightly shorter than the existing, maybe 1.5mm? Set up same as original, anyone found the same?
                      Also sent email to yamaha to try and find original colour, white is my favourite from the 88 colours so maybe go down that route if that proves to be the original colour if I can't source red bodywork.
                      0_1500324012786_15003239820071186142482.jpg

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                      • O Offline
                        O Offline
                        oldman
                        wrote on last edited by
                        #15

                        Replacement throttle cable arrived and fitted perfectly, then realised had left the little rubber boot off the carb end, balls, refitted cable and then popped the carb and boost bottle back on. Filled fluids and bled oil pump, kicked over a few times with ignition off, fuel on (inline filter), choke on, 3rd kick a splitter and then away it went. Running a lot healthier than before and pick up off the throttle is nice and crisp if you know what I mean. Let it warm up and thermostat working fine, well pleased. I thought if anything was going to be a problem it would be the carb but that seems sweet thank God, the truth will be when I ride it though. Wheels due back in a fortnight so 2 weeks to rebuild the master cylinders and calipers, still hoping for a reply from Yamaha about the original build colour though. Going to get original expansion chamber refinished before fitting it back on, currently has B.O expansion camber and tail pipe but diameter of tail pipe smaller than expansion pipe, will have to source an original silencer soon.
                        Paul

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                        0
                        • O Offline
                          O Offline
                          oldman
                          wrote on last edited by
                          #16

                          0_1500983379749_150098334876376784353.jpg
                          Cleaned all the brake components up, refinishing calipers, waiting for rear piston as original pitted. Also refinished both master cylinders and again waiting for refurb kit. Have new brake lines to go on as well, R&Ä¢ , wheels should not be much longer either. Still waiting to hear from Yamaha about build colour and still no success in sourcing decent bodywork. Did get full original exhaust though from low mileage bike so not all bad!0_1500983877818_150098385198586123896.jpg

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                          • A Offline
                            A Offline
                            andrewj1680
                            wrote on last edited by
                            #17

                            This looks a really nice project alot of time and effort gone into this one well done

                            1 Reply Last reply
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                            • declanD Offline
                              declanD Offline
                              declan
                              wrote on last edited by
                              #18

                              No corners cut I love it

                              1 Reply Last reply
                              0
                              • CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #19

                                Yes loving heattention to detail here. Keep up the good work.

                                Always Originate, Never Pirate!

                                1 Reply Last reply
                                0
                                • O Offline
                                  O Offline
                                  oldman
                                  wrote on last edited by
                                  #20

                                  Thanks for the comments, brake parts arrived today so will be cracking on with calipers and master cylinder refurb. Had grandson today and he has fair worn me out. Have really enjoyed doing this (so far!) and learnt a lot on the way. Still no word from Yamaha yet about the build colour but gotta say that white/red colour scheme is awesome, absolutely love it.0_1501105334615_15011051823621572941963.jpg

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                                  • O Offline
                                    O Offline
                                    oldman
                                    wrote on last edited by
                                    #21

                                    Replaced both calliper pistons and seals in the end, received a front piston kit in error so made use of it. New brake hoses and bled system, rear was a pig to do tbh but got there in the end. Finished off a couple of little jobs but kicking my heels now until wheels are done. Ordering tyres on monday, looking for good on road tyres if anyone has any recommendations. Sent a request for vehicle history (along with a cheque!) to DVLA as still waiting for reply from Yamaha about colour. Exhausted all other means to identify, got to be white or blue. Tried the graphics co that advertises in MCN (Imageworks I think) for red bodywork decals but they don't do them, need a set to copy from first. Might need if they can reverse the colour scheme for the white 88 model, so I have white stickers on a red bike? What do you think?

                                    1_1501363049002_20170729_220309.jpg 0_1501363048976_20170729_220332.jpg

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                                    • CalumC Offline
                                      CalumC Offline
                                      Calum
                                      wrote on last edited by
                                      #22

                                      I bet those R&G hoses weren't cheap. They look lovely though.

                                      Always Originate, Never Pirate!

                                      O 1 Reply Last reply
                                      0
                                      • CalumC Calum

                                        I bet those R&G hoses weren't cheap. They look lovely though.

                                        O Offline
                                        O Offline
                                        oldman
                                        wrote on last edited by
                                        #23

                                        @calum said in 1988 rebuild update:

                                        I bet those R&G hoses weren't cheap. They look lovely though.

                                        Came in at £54.00, happy with that (ish), rebuilt front master cylinder and that was pretty grim, circlip a pig to get off, corroded, took me ages to find my circlip pliers as well!
                                        Photo of spare side panel with correct age related graphic shown, bit plain Jane to be honest , not as appealing as others. Mileage of bike was a shade over 28k when I started, lucky enough to pick up new clocks cheap a few years back, sold the old ones for more!
                                        0_1501364138548_150136410920299145535.jpg 0_1501364224310_20170727_202902.jpg

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                                        • O Offline
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                                          oldman
                                          wrote on last edited by
                                          #24

                                          Phoned up about my wheels, due ready today, delay as front spokes wrong when delivered, bummer! Could be ready later this week if I am lucky. Have ordered some tkc80 tyres from Pneus (auto spell changed that to p*nis!) online that came in at £90, inner tubes on way, just need rim tape and my mate to get back from holiday to fit the tyres. Had a slight weep on expansion tank connection behind side panel, surprised as new hoses, remade and that seems cured. Ordered some 88 graphics as well, have to hide the bank statement when it comes🙄

                                          declanD 1 Reply Last reply
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