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  4. 1988 rebuild update

1988 rebuild update

Scheduled Pinned Locked Moved DTR
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  • O oldman

    There's the 89 to do, taking my time with that though, want to be out enjoying the fruit of my labour for a bit. Couple of other things planned but not in any rush now, the whole winter to get through. Would not mind picking up a small ty50 for grandson but need to replenish funds first. Have someone interested in buying my vstrom as well so that will help. Good thing about the old bikes is they are holding their money, know I won't get back everything I have put into it but that's not the point, don't drink or smoke so my little treat. Am fortunate I have garage to indulge myself and lose track of time when I am in there. Think I will be a bit more adventurous with the 89 and have a more free breathing exhaust and light tuning, although I have the original system if I change my mind. Going to sell the Big One system that was on the 88, and other bits I don't need.
    Thank you to everyone for their advice and encouragement along the way, good to know other like minded people about,
    Ta

    CalumC Online
    CalumC Online
    Calum
    wrote on last edited by
    #181

    @oldman You sticking about this forum though? It's great to have a keen DTR member πŸ˜„

    Always Originate, Never Pirate!

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    • O oldman

      Those of you who have been following the rebuild will know I was able to get original graphics from Italy, but wanted to save those for if and when I am able to find better panels. So I had copies made to use on the existing panels and have just fitted them to the bike. Looks much better as it originally left the factory, but comparing with original photo one graphic is missing and not in the pack from Italy. If you have one knocking around I could borrow to get copied would be grateful and pay all postage costs (special delivery), and I will give you a big smile in return😁 In the photos below it is on the right hand scoop continuing on to tank past the hole in the scoop.! 0_1507133557990_20171004_161302-960x960.jpg 0_1507133578028_20171004_161314-960x960.jpg

      A Offline
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      andrewj1680
      wrote on last edited by
      #182

      @oldman dimensions shouldn't be too hard to sort as you can see the faint outline of it on your scoop in the pic, the graphic doesn't go onto the tank it's just on the scoop opposite what you already have there in a diagonal line if you look close it's pretty clear outline on your image

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        oldman
        wrote on last edited by
        #183

        Already made a template based on the impression left on the panel, posting tomorrow, spoke to reproduction guy and he says easy to take detail from existing decal to extend.
        Most definitely sticking around, keeping my dt indefinitely, bound to need help and advice along the way, good to read other people's experiences and problems as well.
        How are you getting on with your red one Andrew?

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        • O oldman

          Already made a template based on the impression left on the panel, posting tomorrow, spoke to reproduction guy and he says easy to take detail from existing decal to extend.
          Most definitely sticking around, keeping my dt indefinitely, bound to need help and advice along the way, good to read other people's experiences and problems as well.
          How are you getting on with your red one Andrew?

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          scrimsmustang
          wrote on last edited by
          #184

          @oldman

          That looks great mate doing the spokes makes all the difference, I need to get mine done over the winter on my Purple one. Your Red plastics look in great condition ! Why do you want to change them for different ones ?

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          • O oldman

            Already made a template based on the impression left on the panel, posting tomorrow, spoke to reproduction guy and he says easy to take detail from existing decal to extend.
            Most definitely sticking around, keeping my dt indefinitely, bound to need help and advice along the way, good to read other people's experiences and problems as well.
            How are you getting on with your red one Andrew?

            A Offline
            A Offline
            andrewj1680
            wrote on last edited by
            #185

            @oldman it's all drained and sat in storage the panels have been removed and covered in shrink wrap, through the winter I plan to rebuild it, nothing too drastic as I want to leave it with its originality, the engine wants doing I think the crank seal is seeping about and have a feeling the water pump isn't 100% as it seemed to get a bit hot. My plans where not to put it straight into storage but I found I was putting my dt/wr to 1 side and starting another which I can only guess you can imagine how that goes as I see you seem to be doing it lol I would lose track completely if I attempted that so made the decision to put it in storage leaving me no choice but to wait. Yours is looking alot better imo with the new graphics

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            • S scrimsmustang

              @oldman

              That looks great mate doing the spokes makes all the difference, I need to get mine done over the winter on my Purple one. Your Red plastics look in great condition ! Why do you want to change them for different ones ?

              O Offline
              O Offline
              oldman
              wrote on last edited by
              #186

              @scrimsmustang said in 1988 rebuild update:

              @oldman

              That looks great mate doing the spokes makes all the difference, I need to get mine done over the winter on my Purple one. Your Red plastics look in great condition ! Why do you want to change them for different ones ?

              Hello Scrim, fron mudguard leading edge looks like its been chewed by a staffie, heated with paint stripper gun and clamped with wood to disguise deformation then used coloured wax to hide, both front scoops have splits in them, my guess is left hand one has been bent back at some point, locating lug on rear bust also, right hand one has larger split partially hidden by decal but shows through as panel flexes, left hand side panel has split near frame fixing point and plastic bearing area for bolt to press on more or less finished, fixed metal washer in to provide bearing surface for bolt, apart from that ok!
              Hello Andrew, must admit I have bits everywhere but I label boxes and parts as I strip down, lots of photos as well, neΓ rly ready to send 89 frame off for powder coating, will be sorting parts out for metal refinishing also. Takes a while to get the parts together that need replacement, piston ordered but waiting for delivery, all other parts and replacement seals here now, keep the new parts separate, never did find the rim tape for the 88 though!

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              • O Offline
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                oldman
                wrote on last edited by
                #187

                Received the final graphic in the post this morning, can say the 88 is complete (for now!)0_1509184391651_20171028_104136-1305x979.jpg

                NINJAN 1 Reply Last reply
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                • O oldman

                  Received the final graphic in the post this morning, can say the 88 is complete (for now!)0_1509184391651_20171028_104136-1305x979.jpg

                  NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by
                  #188

                  @oldman Looks lovely mate - Top Job !!! :thumbsup_tone2:

                  SEDUCED BY THE DARK SIDE!!!

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                  • terry.tzT Offline
                    terry.tzT Offline
                    terry.tz
                    wrote on last edited by terry.tz
                    #189

                    @oldman she is a bonny one no bling or makeup needed for her

                    "Muddy water is best cleared by leaving it alone" Alan Watts

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                    • terry.tzT terry.tz

                      @oldman she is a bonny one no bling or makeup needed for her

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                      scrimsmustang
                      wrote on last edited by
                      #190

                      Wheres the grey seat gone.

                      O 1 Reply Last reply
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                      • S scrimsmustang

                        Wheres the grey seat gone.

                        O Offline
                        O Offline
                        oldman
                        wrote on last edited by
                        #191

                        @scrimsmustang said in 1988 rebuild update:

                        Wheres the grey seat gone.

                        To be honest prefer the black, doesn't show the marks!

                        declanD 1 Reply Last reply
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                        • O oldman

                          @scrimsmustang said in 1988 rebuild update:

                          Wheres the grey seat gone.

                          To be honest prefer the black, doesn't show the marks!

                          declanD Offline
                          declanD Offline
                          declan
                          wrote on last edited by
                          #192

                          @oldman I’m quickly realising this with my Snow White seat it gets dirty just siting in the shed over night πŸ˜’

                          NINJAN 1 Reply Last reply
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                          • declanD declan

                            @oldman I’m quickly realising this with my Snow White seat it gets dirty just siting in the shed over night πŸ˜’

                            NINJAN Offline
                            NINJAN Offline
                            NINJA
                            wrote on last edited by NINJA
                            #193

                            @declan That's because you've been a naughty lil boy and Santa's elves are punishing you!!! :mrs_claus: πŸ˜† πŸ˜‰

                            SEDUCED BY THE DARK SIDE!!!

                            declanD 1 Reply Last reply
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                            • NINJAN NINJA

                              @declan That's because you've been a naughty lil boy and Santa's elves are punishing you!!! :mrs_claus: πŸ˜† πŸ˜‰

                              declanD Offline
                              declanD Offline
                              declan
                              wrote on last edited by
                              #194

                              @ninja πŸ˜‚πŸ˜‚πŸ˜‚ oh well lol

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                              • O Offline
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                                oldman
                                wrote on last edited by
                                #195

                                Finally found the last piece I needed, disc guard extension/caliper protector. Had to buy a job lot of bits to get it but selling parts I don't need, some surprisingly decent white early side panels came with it as well. Also found another 88 in crates, when I finish 89 bike it's got my name on it, that will definitely (probably!) Be the last one...........

                                0_1511439270791_20171123_120451-1632x1224.jpg
                                0_1511439290452_20171123_120555-1632x1224.jpg

                                NINJAN 1 Reply Last reply
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                                • CalumC Online
                                  CalumC Online
                                  Calum
                                  wrote on last edited by
                                  #196

                                  Such a lovely bike now. Done a sterlin job. I'm sure @scrimsmustang would give it his seal of approval.

                                  Always Originate, Never Pirate!

                                  1 Reply Last reply
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                                  • O Offline
                                    O Offline
                                    oldman
                                    wrote on last edited by
                                    #197

                                    I hope so, just got a new tank from him!

                                    SpannersS 1 Reply Last reply
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                                    • O oldman

                                      I hope so, just got a new tank from him!

                                      SpannersS Offline
                                      SpannersS Offline
                                      Spanners
                                      wrote on last edited by
                                      #198

                                      @oldman Great bike fella! I’m still pulling my hair out with mine for now! Ha-ha!
                                      Just wanted to inquire to where you got the beautiful shiny front brake hose clips on the front forks? I blacked mine as they were in pretty poor condition.

                                      1 Reply Last reply
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                                      • O oldman

                                        Finally found the last piece I needed, disc guard extension/caliper protector. Had to buy a job lot of bits to get it but selling parts I don't need, some surprisingly decent white early side panels came with it as well. Also found another 88 in crates, when I finish 89 bike it's got my name on it, that will definitely (probably!) Be the last one...........

                                        0_1511439270791_20171123_120451-1632x1224.jpg
                                        0_1511439290452_20171123_120555-1632x1224.jpg

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by
                                        #199

                                        @oldman Good job man, I see the mandatory safety slippers are back in fashion!!! πŸ˜†

                                        SEDUCED BY THE DARK SIDE!!!

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                                        • O Offline
                                          O Offline
                                          oldman
                                          wrote on last edited by
                                          #200

                                          Slippers. The work shoes of champions! I zinc plated the brake line clips, had a lot of the parts professionally refinished but also bought a cheap plating kit to do little parts I either forgot to send off or noticed as I went along.

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