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Athena 170cc questions

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  • F finnerz89

    A guy on the YOC had one in his TDR, ported and tuned. Did 30 odd thousand miles before the gearbox blew up!

    CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #12

    @finnerz89 Jeez, is YOC still going?

    I haven't logged on in ages. Used to be great back in the day.

    30k miles isn't a lot, especially considering these boxes are straight cut.

    Always Originate, Never Pirate!

    F 1 Reply Last reply
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    • CalumC Calum

      @finnerz89 Jeez, is YOC still going?

      I haven't logged on in ages. Used to be great back in the day.

      30k miles isn't a lot, especially considering these boxes are straight cut.

      F Offline
      F Offline
      finnerz89
      wrote on last edited by
      #13

      @calum decent amount for the 170 kit though?
      I don't know exactly what went wrong with the box, but it stopped selecting gears so probably bent selector forks

      Current bikes:
      DT125X '07
      Street Triple R '11
      Aprilia ETV1000 '02

      Previous:
      DR650RSE '96
      FJ1200 '92

      Irongamer727I 1 Reply Last reply
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      • F finnerz89

        @calum decent amount for the 170 kit though?
        I don't know exactly what went wrong with the box, but it stopped selecting gears so probably bent selector forks

        Irongamer727I Offline
        Irongamer727I Offline
        Irongamer727
        wrote on last edited by
        #14

        @finnerz89 why would the 170 kit affect the gearbox ?

        CalumC 1 Reply Last reply
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        • Irongamer727I Irongamer727

          @finnerz89 why would the 170 kit affect the gearbox ?

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #15

          @irongamer727 More torque than what was initially designed.

          The box is pretty over compensated on these bikes, I'd still say 30k is low.

          I suspect the bearings failed, which in turn damaged the box. I'd expect that to happen. Again if the bottom end was rebuilt as per maintenance then that would have been avoided.

          It's the first I've heard about gearbox going due to the Athena kit.

          With that in mind, I shouldn't worry too much.

          Always Originate, Never Pirate!

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          • Irongamer727I Offline
            Irongamer727I Offline
            Irongamer727
            wrote on last edited by
            #16

            Allright. Every part has arrived. Now. Once I installed the kit and put a big main jet and lowered the needle(more fuel). Should I start it and ride 500 km with the settings way off?( way to much fuel) Or should I lower the jetting until he rides okay? Thing is I don't won't to put any stress on him when the kit just has been installed. How would you do?

            declanD CalumC 2 Replies Last reply
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            • Irongamer727I Irongamer727

              Allright. Every part has arrived. Now. Once I installed the kit and put a big main jet and lowered the needle(more fuel). Should I start it and ride 500 km with the settings way off?( way to much fuel) Or should I lower the jetting until he rides okay? Thing is I don't won't to put any stress on him when the kit just has been installed. How would you do?

              declanD Offline
              declanD Offline
              declan
              wrote on last edited by
              #17

              @irongamer727 sorry I know you are asking important questions but did you just refer to your bike as a “him”

              declanD O 2 Replies Last reply
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              • declanD declan

                @irongamer727 sorry I know you are asking important questions but did you just refer to your bike as a “him”

                declanD Offline
                declanD Offline
                declan
                wrote on last edited by
                #18

                @declan and personally no I’d adjust the oil pump to run more oil which is what me and @Calum currently already do

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                • Irongamer727I Irongamer727

                  Allright. Every part has arrived. Now. Once I installed the kit and put a big main jet and lowered the needle(more fuel). Should I start it and ride 500 km with the settings way off?( way to much fuel) Or should I lower the jetting until he rides okay? Thing is I don't won't to put any stress on him when the kit just has been installed. How would you do?

                  CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #19

                  @irongamer727 You're going to want to ensure you jet it properly and ride it accordingly.

                  Always Originate, Never Pirate!

                  declanD 1 Reply Last reply
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                  • CalumC Calum

                    @irongamer727 You're going to want to ensure you jet it properly and ride it accordingly.

                    declanD Offline
                    declanD Offline
                    declan
                    wrote on last edited by declan
                    #20

                    @calum is he not planning on jetting it?oh I see just by banging a main jet in don’t necessarily mean it’s correct as all bikes are different and it’s a pretty precise task

                    CalumC 1 Reply Last reply
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                    • declanD declan

                      @calum is he not planning on jetting it?oh I see just by banging a main jet in don’t necessarily mean it’s correct as all bikes are different and it’s a pretty precise task

                      CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #21

                      @declan Main jet only affects 3/4 to wide open throttle, so no, he's not jetting it properly.

                      The jets need to be changed to accomodate the whole rev range.

                      Always Originate, Never Pirate!

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                      • declanD declan

                        @irongamer727 sorry I know you are asking important questions but did you just refer to your bike as a “him”

                        O Offline
                        O Offline
                        oldman
                        wrote on last edited by
                        #22

                        @declan said in Athena 170cc questions:

                        @irongamer727 sorry I know you are asking important questions but did you just refer to your bike as a “him”

                        Haha haha! Careful, this day and age your bike should be "gender neutral", don't force sexuality on your bike, let it choose or you are going to be on Jeremy Kyle!

                        Irongamer727I 1 Reply Last reply
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                        • Irongamer727I Offline
                          Irongamer727I Offline
                          Irongamer727
                          wrote on last edited by
                          #23

                          Read my question again. I'm going to jet it. I know 90% of people use either a 270 or 280 main jet. My plan is to adjust the needle. (As rich as possible) and put a 290 jet in to begin with. But I presume 290 will be to big. It's just to be on the safe side. The tricky part is that I cannot just rev him and see if 290 is to big right? Not until the cylinder has done about 500 km. So either I drive the first 500km with a way to big jet and risk destroying the spark plug and stuff due to the co2 build up. Or I try reving him early to adjust him before the 500 km. That's the dilemma.

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                          • O oldman

                            @declan said in Athena 170cc questions:

                            @irongamer727 sorry I know you are asking important questions but did you just refer to your bike as a “him”

                            Haha haha! Careful, this day and age your bike should be "gender neutral", don't force sexuality on your bike, let it choose or you are going to be on Jeremy Kyle!

                            Irongamer727I Offline
                            Irongamer727I Offline
                            Irongamer727
                            wrote on last edited by
                            #24

                            @oldman the bike do have male characteristics 😉

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                            • CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #25

                              Yeah I read it.

                              Did Athena not provide the correct jettings with the Cylinder kit. That is my gribe.

                              How could they develop a kit and then not recommend some jettings for it lol.

                              If we're talking all honesty here.

                              Get her running sweet on idle, not in gear (you can rev the nuts off it and it won't damage anything provided there is oil) and just make sure it's all good.

                              Then run her in gently, then sort the jetting out on WOT using the described plug chop methd.

                              Always Originate, Never Pirate!

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                              • Irongamer727I Offline
                                Irongamer727I Offline
                                Irongamer727
                                wrote on last edited by
                                #26

                                Allright. I agree. Jets should be accompanied with the kit. Another question. After i fitted the kit. If "the bike" starts with no problems. Should I worry about the idle mixture? Or just keep going? Don't won't it to break down due to a lean idle mixture. Is that even possible?

                                CalumC 1 Reply Last reply
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                                • Irongamer727I Irongamer727

                                  Allright. I agree. Jets should be accompanied with the kit. Another question. After i fitted the kit. If "the bike" starts with no problems. Should I worry about the idle mixture? Or just keep going? Don't won't it to break down due to a lean idle mixture. Is that even possible?

                                  CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #27

                                  @irongamer727 If the bike idles happily, and you pulling the throttle doesn't cause hesitance or bog, then the idle mixture is correct. I can't see the idle mixture increasing massively, but definitely should need to be notched up slightly.

                                  For the running in period, you shouldn't actually need to up the main jet, as you should be hitting WOT. But I'd rather have it and not need it, than need it and not have it.

                                  Always Originate, Never Pirate!

                                  Irongamer727I 1 Reply Last reply
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                                  • CalumC Calum

                                    @irongamer727 If the bike idles happily, and you pulling the throttle doesn't cause hesitance or bog, then the idle mixture is correct. I can't see the idle mixture increasing massively, but definitely should need to be notched up slightly.

                                    For the running in period, you shouldn't actually need to up the main jet, as you should be hitting WOT. But I'd rather have it and not need it, than need it and not have it.

                                    Irongamer727I Offline
                                    Irongamer727I Offline
                                    Irongamer727
                                    wrote on last edited by
                                    #28

                                    @calum The bike is running a bit lean with stock pipe so I will definitely change main jet and adjust the needle. Too bad the needle only has 3 positions.

                                    CalumC 1 Reply Last reply
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                                    • Irongamer727I Irongamer727

                                      @calum The bike is running a bit lean with stock pipe so I will definitely change main jet and adjust the needle. Too bad the needle only has 3 positions.

                                      CalumC Offline
                                      CalumC Offline
                                      Calum
                                      wrote on last edited by
                                      #29

                                      @irongamer727 Well needles are readily available.

                                      Always Originate, Never Pirate!

                                      Irongamer727I 1 Reply Last reply
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                                      • CalumC Calum

                                        @irongamer727 Well needles are readily available.

                                        Irongamer727I Offline
                                        Irongamer727I Offline
                                        Irongamer727
                                        wrote on last edited by
                                        #30

                                        @calum any recommendations? Stock mikuni 28 dt125x 2005

                                        CalumC 1 Reply Last reply
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                                        • Irongamer727I Irongamer727

                                          @calum any recommendations? Stock mikuni 28 dt125x 2005

                                          CalumC Offline
                                          CalumC Offline
                                          Calum
                                          wrote on last edited by
                                          #31

                                          @irongamer727 Yeah I'd recommend jetting it to suit.

                                          I don't run that carb, the only experience I had with the Athena was when my brother ran it on his DTR and he ended up with a vastly too big 38mm Kehin Carb

                                          Always Originate, Never Pirate!

                                          Irongamer727I 1 Reply Last reply
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