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DT125R FORUM

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  4. Hmm now what (A Rebore!)

Hmm now what (A Rebore!)

Scheduled Pinned Locked Moved Engine
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  • CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #30

    I'd be rebuilding that bottom end too. Or chance it and hope nothing went down into the mains...

    Always Originate, Never Pirate!

    P 1 Reply Last reply
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    • CalumC Calum

      I'd be rebuilding that bottom end too. Or chance it and hope nothing went down into the mains...

      P Offline
      P Offline
      Pablo13
      wrote on last edited by Pablo13
      #31

      @Calum I've had a little check over and I'll take the risk, I'm more of a when it breaks fix it kinda guy, Plus I'm tired of the traffic in my car, miss giving my 26 year old smelly french whore a daily seeing too :grinning_face_with_smiling_eyes:

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      • P Offline
        P Offline
        Pablo13
        wrote on last edited by
        #32

        So the head.....

        They didn't do much by the looks of it, just a quick clean of the mating surfaces

        alt text

        alt text

        Not particularly happy with that so far so have not refitted yet, gonna sit here and have a play and tidy it up myself. Head is pretty accessible so can always come back to swap it out with another later down the line too.

        CalumC 1 Reply Last reply
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        • P Pablo13

          So the head.....

          They didn't do much by the looks of it, just a quick clean of the mating surfaces

          alt text

          alt text

          Not particularly happy with that so far so have not refitted yet, gonna sit here and have a play and tidy it up myself. Head is pretty accessible so can always come back to swap it out with another later down the line too.

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #33

          @Pablo13 It's not as simple as that.

          There really isn't much you can do.

          If you take away the marks, you alter the squish band. If you only alter the squishband, then you'll reduce the compression and the bike will be down on power.

          You need to alter the squish, according to a piston dome design, then alter the compression ratio by using a thinner base gasket, or machining the head down.

          It's a very complicated process.

          A tuning company ought to be able to sort it out for you.

          But I wouldn't want to run that head like that, it'll be down on power and increase the likelyhood of detonation.

          Always Originate, Never Pirate!

          P 1 Reply Last reply
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          • CalumC Calum

            @Pablo13 It's not as simple as that.

            There really isn't much you can do.

            If you take away the marks, you alter the squish band. If you only alter the squishband, then you'll reduce the compression and the bike will be down on power.

            You need to alter the squish, according to a piston dome design, then alter the compression ratio by using a thinner base gasket, or machining the head down.

            It's a very complicated process.

            A tuning company ought to be able to sort it out for you.

            But I wouldn't want to run that head like that, it'll be down on power and increase the likelyhood of detonation.

            P Offline
            P Offline
            Pablo13
            wrote on last edited by
            #34

            @Calum Yes I understand and will most likely get another head down the line to do correctly. For now I'm going to tidy it as best I can while being sympathetic to the compression ratio but at the same time loosing any sharp edges that will be hot spots and prone to kickstarting a det situation. Basically I'm going to do the best I can with what I've currently available to me :winking_face:

            CalumC 1 Reply Last reply
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            • P Pablo13

              @Calum Yes I understand and will most likely get another head down the line to do correctly. For now I'm going to tidy it as best I can while being sympathetic to the compression ratio but at the same time loosing any sharp edges that will be hot spots and prone to kickstarting a det situation. Basically I'm going to do the best I can with what I've currently available to me :winking_face:

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #35

              @Pablo13 Heads are getting rare now unfortuantely. Used to be a time where they were a dime a dozen. Now you'll be lucky if you can get a 3BN head I swear.

              Always Originate, Never Pirate!

              P 1 Reply Last reply
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              • CalumC Calum

                @Pablo13 Heads are getting rare now unfortuantely. Used to be a time where they were a dime a dozen. Now you'll be lucky if you can get a 3BN head I swear.

                P Offline
                P Offline
                Pablo13
                wrote on last edited by
                #36

                @Calum The way I see it, whatever I'm removing now is needed and more to be corrected. Its already looking better.

                CalumC NINJAN 2 Replies Last reply
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                • P Pablo13

                  @Calum The way I see it, whatever I'm removing now is needed and more to be corrected. Its already looking better.

                  CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #37

                  @Pablo13 Well, whatever you do, it's likely to affect the fueling.

                  So to avoid the engine failing again, make sure you ensure it's jetted appropriately. If it's overfueling, you'll bore wash the engine and risk scuffing the bores. If it's underfueling, it'll detonate and seize again.

                  Always Originate, Never Pirate!

                  1 Reply Last reply
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                  • P Pablo13

                    @Calum The way I see it, whatever I'm removing now is needed and more to be corrected. Its already looking better.

                    NINJAN Offline
                    NINJAN Offline
                    NINJA
                    wrote on last edited by
                    #38

                    @Pablo13 Looks like they filed the top of the head and not touched the actual dome part. Personally if you've paid someone to do a job and that's the result of their handywork, I'd ask for a refund. As with everything in life, quality does not come cheap and if you pay peanuts, you will only ever get monkeys!!!
                    😉 😉

                    SEDUCED BY THE DARK SIDE!!!

                    1 Reply Last reply
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                    • P Offline
                      P Offline
                      Pablo13
                      wrote on last edited by Pablo13
                      #39

                      I'll be keeping a close eye on things, regular compression tests and plug chops to see whats going on.

                      I think I've done what I wanted with the head for now. I'd say I've given it more of a polish than anything

                      alt text

                      Its far far from perfect, but also a lot better than what it was :smiling_face_with_open_mouth:

                      one of the marks is still fingernail deep, but I'm reluctant to go much further without taking it somewhere knowledgeable with two stroke machining. I'm happy enough to fit and find out for now :winking_face:

                      NINJAN CalumC 2 Replies Last reply
                      3
                      • P Pablo13

                        I'll be keeping a close eye on things, regular compression tests and plug chops to see whats going on.

                        I think I've done what I wanted with the head for now. I'd say I've given it more of a polish than anything

                        alt text

                        Its far far from perfect, but also a lot better than what it was :smiling_face_with_open_mouth:

                        one of the marks is still fingernail deep, but I'm reluctant to go much further without taking it somewhere knowledgeable with two stroke machining. I'm happy enough to fit and find out for now :winking_face:

                        NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on last edited by
                        #40

                        @Pablo13 It looks a lot better for-sure, let us know how it runs once you've finished your rebuild. :thumbs_up_light_skin_tone:

                        SEDUCED BY THE DARK SIDE!!!

                        1 Reply Last reply
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                        • P Pablo13

                          I'll be keeping a close eye on things, regular compression tests and plug chops to see whats going on.

                          I think I've done what I wanted with the head for now. I'd say I've given it more of a polish than anything

                          alt text

                          Its far far from perfect, but also a lot better than what it was :smiling_face_with_open_mouth:

                          one of the marks is still fingernail deep, but I'm reluctant to go much further without taking it somewhere knowledgeable with two stroke machining. I'm happy enough to fit and find out for now :winking_face:

                          CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #41

                          @Pablo13 That's a million times better, let's hope you haven't modified the squish.

                          With a bit of luck, the carbon build up ought to fill in the gaps lol

                          Always Originate, Never Pirate!

                          declanD 1 Reply Last reply
                          0
                          • CalumC Calum

                            @Pablo13 That's a million times better, let's hope you haven't modified the squish.

                            With a bit of luck, the carbon build up ought to fill in the gaps lol

                            declanD Offline
                            declanD Offline
                            declan
                            wrote on last edited by
                            #42

                            @Calum heads really aren’t expensive I see them all the time for 30 pound but that said I’d be more than happy to run that head

                            CalumC 1 Reply Last reply
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                            • declanD declan

                              @Calum heads really aren’t expensive I see them all the time for 30 pound but that said I’d be more than happy to run that head

                              CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #43

                              @declan Cheap as chips mate.

                              https://www.ebay.co.uk/itm/Zylinderkopf-original-Yamaha-DT-125-R-RE-X-Motor-Head-Cylinder-3MB-11111-01/253954004870?hash=item3b20d69786:g:7TgAAOSwfONb1ce2:rk:9:pf:0

                              £140 he wants for that 3MB.

                              Used to be able to get them for £30, but not anymore. You can only get restrictive 3BN heads these days. Which need money spent on them to bring the power back up. Which he could just do to his current damaged head.

                              https://www.ebay.co.uk/itm/A-CYLINDER-HEAD-THERMOSTAT-MOTORRAD-YAMAHA-125-DTR-DT125R-DT-R-DT-R-3NC/264119708974?hash=item3d7ec2ed2e:g:qDAAAOSwuMZbm0qz:rk:21:pf:0

                              These look unrestrictive, but I don't know if they fit.

                              https://www.ebay.co.uk/itm/YAMAHA-DT125R-DT125-2T-MOTORBIKE-PART-3BN-ENGINE-CYLINDER-HEAD/113130967567?hash=item1a5721920f:g:sxsAAOSwWV9bPeMp:rk:23:pf:0

                              https://www.ebay.co.uk/itm/A-CYLINDER-HEAD-THERMOSTAT-COMPLETE-3BN-MOTORRAD-YAMAHA-125-DTR-DT125R-DT-R/264119710361?hash=item3d7ec2f299:g:mfoAAOSwNJxbm54o:rk:29:pf:0

                              https://www.ebay.co.uk/itm/A-CYLINDER-HEAD-MOTORRAD-YAMAHA-125-DTR-DT125R-DT-R-DT-R-4BL-TYPE-ENGINE-3NC/264122889180?hash=item3d7ef373dc:g:qRIAAOSwd49btxpP:rk:38:pf:0

                              If you find a 3MB for £30 in usable condition, buy it. Would be myt advice.

                              Always Originate, Never Pirate!

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                              • P Offline
                                P Offline
                                Pablo13
                                wrote on last edited by Pablo13
                                #44

                                Its back together and running. Not ridden yet, but let it get to temp and adjusted idle. Took about twenty kicks to start first, but now its starting first kick. Took a compression reading before I started the engine with the exhaust off

                                alt text

                                Pretty busy tomorrow, but If I get a moment Ill take it for a spin and see what is what 🤓

                                1 Reply Last reply
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                                • CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #45

                                  That's odd. Why did it take so long to start?

                                  You made sure the oil pump does not have any air in it and is operating correctly?

                                  Always Originate, Never Pirate!

                                  P 1 Reply Last reply
                                  0
                                  • CalumC Calum

                                    That's odd. Why did it take so long to start?

                                    You made sure the oil pump does not have any air in it and is operating correctly?

                                    P Offline
                                    P Offline
                                    Pablo13
                                    wrote on last edited by
                                    #46

                                    @Calum I'd adjusted the throttle too much so when I fired it idled around 7k I think was the reason. Took it out for 15 gentle miles yesterday and all seemed well, and took to work this morning, so far so good. Just trying to be gentle and keep the revs relatively low for the meanwhile and get some miles under her belt.

                                    1 Reply Last reply
                                    1
                                    • Irongamer727I Offline
                                      Irongamer727I Offline
                                      Irongamer727
                                      wrote on last edited by
                                      #47

                                      My big bore Athena made 14 bar compression.

                                      NINJAN 1 Reply Last reply
                                      0
                                      • Irongamer727I Irongamer727

                                        My big bore Athena made 14 bar compression.

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by
                                        #48

                                        @Irongamer727 Man that's insane, it ran fine like that???

                                        SEDUCED BY THE DARK SIDE!!!

                                        Irongamer727I 1 Reply Last reply
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                                        • P Offline
                                          P Offline
                                          Pablo13
                                          wrote on last edited by
                                          #49

                                          Little update. After running it in a little and opening it up a bit, I wasn't particularly impressed. It felt worse than before up top. So I did mess with the squish too much I think. Luckily managed to get another 3mb head in a more normal condition for £25 and have just fitted it and compression tested it and its up, so hopefully tomorrow's ride will be an improvement.

                                          Now I have the old head here may as well look into getting it sorted properly at some stage and swapping back later down the line.

                                          CalumC NINJAN 2 Replies Last reply
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