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DT125R FORUM

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  4. Hmm now what (A Rebore!)

Hmm now what (A Rebore!)

Scheduled Pinned Locked Moved Engine
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  • P Pablo13

    So the head.....

    They didn't do much by the looks of it, just a quick clean of the mating surfaces

    alt text

    alt text

    Not particularly happy with that so far so have not refitted yet, gonna sit here and have a play and tidy it up myself. Head is pretty accessible so can always come back to swap it out with another later down the line too.

    CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #33

    @Pablo13 It's not as simple as that.

    There really isn't much you can do.

    If you take away the marks, you alter the squish band. If you only alter the squishband, then you'll reduce the compression and the bike will be down on power.

    You need to alter the squish, according to a piston dome design, then alter the compression ratio by using a thinner base gasket, or machining the head down.

    It's a very complicated process.

    A tuning company ought to be able to sort it out for you.

    But I wouldn't want to run that head like that, it'll be down on power and increase the likelyhood of detonation.

    Always Originate, Never Pirate!

    P 1 Reply Last reply
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    • CalumC Calum

      @Pablo13 It's not as simple as that.

      There really isn't much you can do.

      If you take away the marks, you alter the squish band. If you only alter the squishband, then you'll reduce the compression and the bike will be down on power.

      You need to alter the squish, according to a piston dome design, then alter the compression ratio by using a thinner base gasket, or machining the head down.

      It's a very complicated process.

      A tuning company ought to be able to sort it out for you.

      But I wouldn't want to run that head like that, it'll be down on power and increase the likelyhood of detonation.

      P Offline
      P Offline
      Pablo13
      wrote on last edited by
      #34

      @Calum Yes I understand and will most likely get another head down the line to do correctly. For now I'm going to tidy it as best I can while being sympathetic to the compression ratio but at the same time loosing any sharp edges that will be hot spots and prone to kickstarting a det situation. Basically I'm going to do the best I can with what I've currently available to me :winking_face:

      CalumC 1 Reply Last reply
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      • P Pablo13

        @Calum Yes I understand and will most likely get another head down the line to do correctly. For now I'm going to tidy it as best I can while being sympathetic to the compression ratio but at the same time loosing any sharp edges that will be hot spots and prone to kickstarting a det situation. Basically I'm going to do the best I can with what I've currently available to me :winking_face:

        CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #35

        @Pablo13 Heads are getting rare now unfortuantely. Used to be a time where they were a dime a dozen. Now you'll be lucky if you can get a 3BN head I swear.

        Always Originate, Never Pirate!

        P 1 Reply Last reply
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        • CalumC Calum

          @Pablo13 Heads are getting rare now unfortuantely. Used to be a time where they were a dime a dozen. Now you'll be lucky if you can get a 3BN head I swear.

          P Offline
          P Offline
          Pablo13
          wrote on last edited by
          #36

          @Calum The way I see it, whatever I'm removing now is needed and more to be corrected. Its already looking better.

          CalumC NINJAN 2 Replies Last reply
          0
          • P Pablo13

            @Calum The way I see it, whatever I'm removing now is needed and more to be corrected. Its already looking better.

            CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #37

            @Pablo13 Well, whatever you do, it's likely to affect the fueling.

            So to avoid the engine failing again, make sure you ensure it's jetted appropriately. If it's overfueling, you'll bore wash the engine and risk scuffing the bores. If it's underfueling, it'll detonate and seize again.

            Always Originate, Never Pirate!

            1 Reply Last reply
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            • P Pablo13

              @Calum The way I see it, whatever I'm removing now is needed and more to be corrected. Its already looking better.

              NINJAN Offline
              NINJAN Offline
              NINJA
              wrote on last edited by
              #38

              @Pablo13 Looks like they filed the top of the head and not touched the actual dome part. Personally if you've paid someone to do a job and that's the result of their handywork, I'd ask for a refund. As with everything in life, quality does not come cheap and if you pay peanuts, you will only ever get monkeys!!!
              😉 😉

              SEDUCED BY THE DARK SIDE!!!

              1 Reply Last reply
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              • P Offline
                P Offline
                Pablo13
                wrote on last edited by Pablo13
                #39

                I'll be keeping a close eye on things, regular compression tests and plug chops to see whats going on.

                I think I've done what I wanted with the head for now. I'd say I've given it more of a polish than anything

                alt text

                Its far far from perfect, but also a lot better than what it was :smiling_face_with_open_mouth:

                one of the marks is still fingernail deep, but I'm reluctant to go much further without taking it somewhere knowledgeable with two stroke machining. I'm happy enough to fit and find out for now :winking_face:

                NINJAN CalumC 2 Replies Last reply
                3
                • P Pablo13

                  I'll be keeping a close eye on things, regular compression tests and plug chops to see whats going on.

                  I think I've done what I wanted with the head for now. I'd say I've given it more of a polish than anything

                  alt text

                  Its far far from perfect, but also a lot better than what it was :smiling_face_with_open_mouth:

                  one of the marks is still fingernail deep, but I'm reluctant to go much further without taking it somewhere knowledgeable with two stroke machining. I'm happy enough to fit and find out for now :winking_face:

                  NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by
                  #40

                  @Pablo13 It looks a lot better for-sure, let us know how it runs once you've finished your rebuild. :thumbs_up_light_skin_tone:

                  SEDUCED BY THE DARK SIDE!!!

                  1 Reply Last reply
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                  • P Pablo13

                    I'll be keeping a close eye on things, regular compression tests and plug chops to see whats going on.

                    I think I've done what I wanted with the head for now. I'd say I've given it more of a polish than anything

                    alt text

                    Its far far from perfect, but also a lot better than what it was :smiling_face_with_open_mouth:

                    one of the marks is still fingernail deep, but I'm reluctant to go much further without taking it somewhere knowledgeable with two stroke machining. I'm happy enough to fit and find out for now :winking_face:

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #41

                    @Pablo13 That's a million times better, let's hope you haven't modified the squish.

                    With a bit of luck, the carbon build up ought to fill in the gaps lol

                    Always Originate, Never Pirate!

                    declanD 1 Reply Last reply
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                    • CalumC Calum

                      @Pablo13 That's a million times better, let's hope you haven't modified the squish.

                      With a bit of luck, the carbon build up ought to fill in the gaps lol

                      declanD Offline
                      declanD Offline
                      declan
                      wrote on last edited by
                      #42

                      @Calum heads really aren’t expensive I see them all the time for 30 pound but that said I’d be more than happy to run that head

                      CalumC 1 Reply Last reply
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                      • declanD declan

                        @Calum heads really aren’t expensive I see them all the time for 30 pound but that said I’d be more than happy to run that head

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #43

                        @declan Cheap as chips mate.

                        https://www.ebay.co.uk/itm/Zylinderkopf-original-Yamaha-DT-125-R-RE-X-Motor-Head-Cylinder-3MB-11111-01/253954004870?hash=item3b20d69786:g:7TgAAOSwfONb1ce2:rk:9:pf:0

                        £140 he wants for that 3MB.

                        Used to be able to get them for £30, but not anymore. You can only get restrictive 3BN heads these days. Which need money spent on them to bring the power back up. Which he could just do to his current damaged head.

                        https://www.ebay.co.uk/itm/A-CYLINDER-HEAD-THERMOSTAT-MOTORRAD-YAMAHA-125-DTR-DT125R-DT-R-DT-R-3NC/264119708974?hash=item3d7ec2ed2e:g:qDAAAOSwuMZbm0qz:rk:21:pf:0

                        These look unrestrictive, but I don't know if they fit.

                        https://www.ebay.co.uk/itm/YAMAHA-DT125R-DT125-2T-MOTORBIKE-PART-3BN-ENGINE-CYLINDER-HEAD/113130967567?hash=item1a5721920f:g:sxsAAOSwWV9bPeMp:rk:23:pf:0

                        https://www.ebay.co.uk/itm/A-CYLINDER-HEAD-THERMOSTAT-COMPLETE-3BN-MOTORRAD-YAMAHA-125-DTR-DT125R-DT-R/264119710361?hash=item3d7ec2f299:g:mfoAAOSwNJxbm54o:rk:29:pf:0

                        https://www.ebay.co.uk/itm/A-CYLINDER-HEAD-MOTORRAD-YAMAHA-125-DTR-DT125R-DT-R-DT-R-4BL-TYPE-ENGINE-3NC/264122889180?hash=item3d7ef373dc:g:qRIAAOSwd49btxpP:rk:38:pf:0

                        If you find a 3MB for £30 in usable condition, buy it. Would be myt advice.

                        Always Originate, Never Pirate!

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                        0
                        • P Offline
                          P Offline
                          Pablo13
                          wrote on last edited by Pablo13
                          #44

                          Its back together and running. Not ridden yet, but let it get to temp and adjusted idle. Took about twenty kicks to start first, but now its starting first kick. Took a compression reading before I started the engine with the exhaust off

                          alt text

                          Pretty busy tomorrow, but If I get a moment Ill take it for a spin and see what is what 🤓

                          1 Reply Last reply
                          1
                          • CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by
                            #45

                            That's odd. Why did it take so long to start?

                            You made sure the oil pump does not have any air in it and is operating correctly?

                            Always Originate, Never Pirate!

                            P 1 Reply Last reply
                            0
                            • CalumC Calum

                              That's odd. Why did it take so long to start?

                              You made sure the oil pump does not have any air in it and is operating correctly?

                              P Offline
                              P Offline
                              Pablo13
                              wrote on last edited by
                              #46

                              @Calum I'd adjusted the throttle too much so when I fired it idled around 7k I think was the reason. Took it out for 15 gentle miles yesterday and all seemed well, and took to work this morning, so far so good. Just trying to be gentle and keep the revs relatively low for the meanwhile and get some miles under her belt.

                              1 Reply Last reply
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                              • Irongamer727I Offline
                                Irongamer727I Offline
                                Irongamer727
                                wrote on last edited by
                                #47

                                My big bore Athena made 14 bar compression.

                                NINJAN 1 Reply Last reply
                                0
                                • Irongamer727I Irongamer727

                                  My big bore Athena made 14 bar compression.

                                  NINJAN Offline
                                  NINJAN Offline
                                  NINJA
                                  wrote on last edited by
                                  #48

                                  @Irongamer727 Man that's insane, it ran fine like that???

                                  SEDUCED BY THE DARK SIDE!!!

                                  Irongamer727I 1 Reply Last reply
                                  0
                                  • P Offline
                                    P Offline
                                    Pablo13
                                    wrote on last edited by
                                    #49

                                    Little update. After running it in a little and opening it up a bit, I wasn't particularly impressed. It felt worse than before up top. So I did mess with the squish too much I think. Luckily managed to get another 3mb head in a more normal condition for £25 and have just fitted it and compression tested it and its up, so hopefully tomorrow's ride will be an improvement.

                                    Now I have the old head here may as well look into getting it sorted properly at some stage and swapping back later down the line.

                                    CalumC NINJAN 2 Replies Last reply
                                    2
                                    • P Pablo13

                                      Little update. After running it in a little and opening it up a bit, I wasn't particularly impressed. It felt worse than before up top. So I did mess with the squish too much I think. Luckily managed to get another 3mb head in a more normal condition for £25 and have just fitted it and compression tested it and its up, so hopefully tomorrow's ride will be an improvement.

                                      Now I have the old head here may as well look into getting it sorted properly at some stage and swapping back later down the line.

                                      CalumC Offline
                                      CalumC Offline
                                      Calum
                                      wrote on last edited by
                                      #50

                                      @Pablo13 £25 is very reasonable. Not damaged in any way?

                                      Always Originate, Never Pirate!

                                      P 1 Reply Last reply
                                      0
                                      • P Pablo13

                                        Little update. After running it in a little and opening it up a bit, I wasn't particularly impressed. It felt worse than before up top. So I did mess with the squish too much I think. Luckily managed to get another 3mb head in a more normal condition for £25 and have just fitted it and compression tested it and its up, so hopefully tomorrow's ride will be an improvement.

                                        Now I have the old head here may as well look into getting it sorted properly at some stage and swapping back later down the line.

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by
                                        #51

                                        @Pablo13 Yeah nice one, post some pics of the new head if you have any bud???

                                        SEDUCED BY THE DARK SIDE!!!

                                        1 Reply Last reply
                                        0
                                        • CalumC Calum

                                          @Pablo13 £25 is very reasonable. Not damaged in any way?

                                          P Offline
                                          P Offline
                                          Pablo13
                                          wrote on last edited by
                                          #52

                                          @Calum It had a few small nicks, but was a whole load better looking than the other. Got it from where I bought the bike, it was the best 3mb he had, got loads of the more restrictive ones though.

                                          Sadly no snaps NINJA, I think maybe it's a slightly older head as it had 3mb and Yamaha embossed on the top of it which the other does not

                                          NINJAN CalumC 2 Replies Last reply
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