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  4. Yamaha DT 125R 1994 project

Yamaha DT 125R 1994 project

Scheduled Pinned Locked Moved DTR
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  • CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #20

    Or BigOne

    Always Originate, Never Pirate!

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    • J Offline
      J Offline
      jonne123
      wrote on last edited by
      #21

      My ported suzuki pv moped: https://www.youtube.com/watch?v=Ds1trRkr22g

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      • J Offline
        J Offline
        jonne123
        wrote on last edited by
        #22

        So i had little worn rear tire so this happened... little backfire also. https://www.youtube.com/watch?v=GruRc--3zNA

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        • J Offline
          J Offline
          jonne123
          wrote on last edited by
          #23

          So i had engine failure and said what the heck i will rebuild it. and tune the bike up. Pictures coming!

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          • CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #24

            Wow, why did the engine fail?

            Always Originate, Never Pirate!

            S 1 Reply Last reply
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            • CalumC Calum

              Wow, why did the engine fail?

              S Offline
              S Offline
              SpookDog
              wrote on last edited by SpookDog
              #25

              @Calum
              Check out his pootube vid, then ask yourself why you asked 🤔 ...
              Sorry, did I miss your dry humour? 🙂

              CalumC 1 Reply Last reply
              1
              • S SpookDog

                @Calum
                Check out his pootube vid, then ask yourself why you asked 🤔 ...
                Sorry, did I miss your dry humour? 🙂

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #26

                @SpookDog no I did see the video. Still though, a little burnout never hurt anyone 🤣

                Always Originate, Never Pirate!

                S 1 Reply Last reply
                1
                • J Offline
                  J Offline
                  jonne123
                  wrote on last edited by jonne123
                  #27

                  So basically i was just revving the hell of it for about 20 seconds went driving and felt weird. Engine stalled kickstart stuck.

                  So i opened the engine and there was bearing pieces over piston so rod bearing failure. There was sand in engine via bad air filter from previous owner. Also the piston was ridden about 1500km and the ring cap was 0,7mm on the top one and 0,5mm bottom one. And the needle bearing was shot. So the engine would have failed eventually. I think i know now what the werid side noise was. 😁
                  https://i.imgur.com/jsw8S7K.jpg

                  https://youtu.be/GrOBDzHtQpY

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                  • J jonne123

                    So basically i was just revving the hell of it for about 20 seconds went driving and felt weird. Engine stalled kickstart stuck.

                    So i opened the engine and there was bearing pieces over piston so rod bearing failure. There was sand in engine via bad air filter from previous owner. Also the piston was ridden about 1500km and the ring cap was 0,7mm on the top one and 0,5mm bottom one. And the needle bearing was shot. So the engine would have failed eventually. I think i know now what the werid side noise was. 😁
                    https://i.imgur.com/jsw8S7K.jpg

                    https://youtu.be/GrOBDzHtQpY

                    S Offline
                    S Offline
                    SpookDog
                    wrote on last edited by SpookDog
                    #28

                    @jonne123 said in Yamaha DT 125R 1994 project:

                    So basically i was just revving the hell of it for about 20 seconds went driving and felt weird. Engine stalled kickstart stuck

                    Is called seizure by heat or lack of oil. Or screaming from cold start. Or all of the above...

                    “There was sand in engine via bad air filter from previous owner. “

                    Bad you never checked as well though bud (the filter) bike stuff 101

                    The rest is lost in translation, to me. 🙂

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                    • J Offline
                      J Offline
                      jonne123
                      wrote on last edited by
                      #29

                      Well it had rebuild top end and i changed the filter right away but didn´t realise that there was sand in the intake until month ago i cleaned it. Also the engine was making weird side noise probably from crankshaft. There was oil and mixture was rich.

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                      • CalumC Calum

                        @SpookDog no I did see the video. Still though, a little burnout never hurt anyone 🤣

                        S Offline
                        S Offline
                        SpookDog
                        wrote on last edited by
                        #30

                        @Calum
                        Totally! I like to burn out my back tyre though. Not my engine 😜 ...

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                        • J jonne123

                          Well it had rebuild top end and i changed the filter right away but didn´t realise that there was sand in the intake until month ago i cleaned it. Also the engine was making weird side noise probably from crankshaft. There was oil and mixture was rich.

                          S Offline
                          S Offline
                          SpookDog
                          wrote on last edited by SpookDog
                          #31

                          @jonne123
                          Sorry dude! Don’t take me to heart. I’m on my 4th beer! I don’t mean to come across as patronising ...

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                          • J Offline
                            J Offline
                            jonne123
                            wrote on last edited by
                            #32

                            But i didnt do a burnout.

                            S 1 Reply Last reply
                            0
                            • J jonne123

                              But i didnt do a burnout.

                              S Offline
                              S Offline
                              SpookDog
                              wrote on last edited by
                              #33

                              @jonne123
                              YouTube & your back tyre says otherwise! 😄

                              An engine rebuild is always around the corner on a second hand bike, no matter what the previous owner says. If you do as good a job with the engine as you did with the rest of the bike, you’ll end up with a good, tight bike. Just run it in on less than 90% throttle!! 😜 ...

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                              • J Offline
                                J Offline
                                jonne123
                                wrote on last edited by jonne123
                                #34

                                Yeah... But it was like month after burnout. The engine has always made weird side noise. But it would really been sad if it happened during next summer. The bearing would failed. Also the needle bearing is totally worn and piston rings. Remember to clean your air filter!

                                But now plans for the project:

                                -Fix rust and paint some parts.

                                -Clean aluminium parts.

                                -Fix engine

                                -Replace worn parts.

                                -Sticker kit or wrap for plastic parts.

                                -Possible some tuning parts.

                                I´m open for suggestions!

                                CalumC 1 Reply Last reply
                                0
                                • J jonne123

                                  Yeah... But it was like month after burnout. The engine has always made weird side noise. But it would really been sad if it happened during next summer. The bearing would failed. Also the needle bearing is totally worn and piston rings. Remember to clean your air filter!

                                  But now plans for the project:

                                  -Fix rust and paint some parts.

                                  -Clean aluminium parts.

                                  -Fix engine

                                  -Replace worn parts.

                                  -Sticker kit or wrap for plastic parts.

                                  -Possible some tuning parts.

                                  I´m open for suggestions!

                                  CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #35

                                  @jonne123 Fix the engine is the first point of call. Find out why it failed as well.

                                  Always Originate, Never Pirate!

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                                  • J Offline
                                    J Offline
                                    jonne123
                                    wrote on last edited by
                                    #36

                                    I know that the crankshaft bearing failed. But there could be something else like a bearing.

                                    CalumC 1 Reply Last reply
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                                    • J jonne123

                                      I know that the crankshaft bearing failed. But there could be something else like a bearing.

                                      CalumC Offline
                                      CalumC Offline
                                      Calum
                                      wrote on last edited by
                                      #37

                                      @jonne123 Yes, but WHY did the crank bearing fail?

                                      There is no point in rebuilding it if you don't understand why it failed.

                                      Always Originate, Never Pirate!

                                      S 1 Reply Last reply
                                      0
                                      • CalumC Calum

                                        @jonne123 Yes, but WHY did the crank bearing fail?

                                        There is no point in rebuilding it if you don't understand why it failed.

                                        S Offline
                                        S Offline
                                        SpookDog
                                        wrote on last edited by SpookDog
                                        #38

                                        @Calum
                                        I’m guessing that the weird side noise was worn out main bearings 🙄 ...

                                        @jonne123
                                        I’d replace every bearing and seal in the engine, crank conrod as well, and if you’re gonna do that you might as well do the bore and piston rings @ least...

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                                        1
                                        • J Offline
                                          J Offline
                                          jonne123
                                          wrote on last edited by
                                          #39

                                          Yeah the previous owner said it had engine rebuild but im guessing he meant top end because the engine bolts were so stuck and the engine was so dirty. Going to buy wössner piston and connecting rod. Good main bearings and seal.

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