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  4. Yamaha DT 125R 1994 project

Yamaha DT 125R 1994 project

Scheduled Pinned Locked Moved DTR
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    jonne123
    wrote on last edited by
    #21

    My ported suzuki pv moped: https://www.youtube.com/watch?v=Ds1trRkr22g

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    • J Offline
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      jonne123
      wrote on last edited by
      #22

      So i had little worn rear tire so this happened... little backfire also. https://www.youtube.com/watch?v=GruRc--3zNA

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      • J Offline
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        jonne123
        wrote on last edited by
        #23

        So i had engine failure and said what the heck i will rebuild it. and tune the bike up. Pictures coming!

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        • CalumC Online
          CalumC Online
          Calum
          wrote on last edited by
          #24

          Wow, why did the engine fail?

          Always Originate, Never Pirate!

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          • CalumC Calum

            Wow, why did the engine fail?

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            SpookDog
            wrote on last edited by SpookDog
            #25

            @Calum
            Check out his pootube vid, then ask yourself why you asked ๐Ÿค” ...
            Sorry, did I miss your dry humour? ๐Ÿ™‚

            CalumC 1 Reply Last reply
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            • S SpookDog

              @Calum
              Check out his pootube vid, then ask yourself why you asked ๐Ÿค” ...
              Sorry, did I miss your dry humour? ๐Ÿ™‚

              CalumC Online
              CalumC Online
              Calum
              wrote on last edited by
              #26

              @SpookDog no I did see the video. Still though, a little burnout never hurt anyone ๐Ÿคฃ

              Always Originate, Never Pirate!

              S 1 Reply Last reply
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              • J Offline
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                jonne123
                wrote on last edited by jonne123
                #27

                So basically i was just revving the hell of it for about 20 seconds went driving and felt weird. Engine stalled kickstart stuck.

                So i opened the engine and there was bearing pieces over piston so rod bearing failure. There was sand in engine via bad air filter from previous owner. Also the piston was ridden about 1500km and the ring cap was 0,7mm on the top one and 0,5mm bottom one. And the needle bearing was shot. So the engine would have failed eventually. I think i know now what the werid side noise was. ๐Ÿ˜
                https://i.imgur.com/jsw8S7K.jpg

                https://youtu.be/GrOBDzHtQpY

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                • J jonne123

                  So basically i was just revving the hell of it for about 20 seconds went driving and felt weird. Engine stalled kickstart stuck.

                  So i opened the engine and there was bearing pieces over piston so rod bearing failure. There was sand in engine via bad air filter from previous owner. Also the piston was ridden about 1500km and the ring cap was 0,7mm on the top one and 0,5mm bottom one. And the needle bearing was shot. So the engine would have failed eventually. I think i know now what the werid side noise was. ๐Ÿ˜
                  https://i.imgur.com/jsw8S7K.jpg

                  https://youtu.be/GrOBDzHtQpY

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                  SpookDog
                  wrote on last edited by SpookDog
                  #28

                  @jonne123 said in Yamaha DT 125R 1994 project:

                  So basically i was just revving the hell of it for about 20 seconds went driving and felt weird. Engine stalled kickstart stuck

                  Is called seizure by heat or lack of oil. Or screaming from cold start. Or all of the above...

                  โ€œThere was sand in engine via bad air filter from previous owner. โ€œ

                  Bad you never checked as well though bud (the filter) bike stuff 101

                  The rest is lost in translation, to me. ๐Ÿ™‚

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                  • J Offline
                    J Offline
                    jonne123
                    wrote on last edited by
                    #29

                    Well it had rebuild top end and i changed the filter right away but didnยดt realise that there was sand in the intake until month ago i cleaned it. Also the engine was making weird side noise probably from crankshaft. There was oil and mixture was rich.

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                    • CalumC Calum

                      @SpookDog no I did see the video. Still though, a little burnout never hurt anyone ๐Ÿคฃ

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                      SpookDog
                      wrote on last edited by
                      #30

                      @Calum
                      Totally! I like to burn out my back tyre though. Not my engine ๐Ÿ˜œ ...

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                      • J jonne123

                        Well it had rebuild top end and i changed the filter right away but didnยดt realise that there was sand in the intake until month ago i cleaned it. Also the engine was making weird side noise probably from crankshaft. There was oil and mixture was rich.

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                        SpookDog
                        wrote on last edited by SpookDog
                        #31

                        @jonne123
                        Sorry dude! Donโ€™t take me to heart. Iโ€™m on my 4th beer! I donโ€™t mean to come across as patronising ...

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                        • J Offline
                          J Offline
                          jonne123
                          wrote on last edited by
                          #32

                          But i didnt do a burnout.

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                          • J jonne123

                            But i didnt do a burnout.

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                            SpookDog
                            wrote on last edited by
                            #33

                            @jonne123
                            YouTube & your back tyre says otherwise! ๐Ÿ˜„

                            An engine rebuild is always around the corner on a second hand bike, no matter what the previous owner says. If you do as good a job with the engine as you did with the rest of the bike, youโ€™ll end up with a good, tight bike. Just run it in on less than 90% throttle!! ๐Ÿ˜œ ...

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                            • J Offline
                              J Offline
                              jonne123
                              wrote on last edited by jonne123
                              #34

                              Yeah... But it was like month after burnout. The engine has always made weird side noise. But it would really been sad if it happened during next summer. The bearing would failed. Also the needle bearing is totally worn and piston rings. Remember to clean your air filter!

                              But now plans for the project:

                              -Fix rust and paint some parts.

                              -Clean aluminium parts.

                              -Fix engine

                              -Replace worn parts.

                              -Sticker kit or wrap for plastic parts.

                              -Possible some tuning parts.

                              Iยดm open for suggestions!

                              CalumC 1 Reply Last reply
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                              • J jonne123

                                Yeah... But it was like month after burnout. The engine has always made weird side noise. But it would really been sad if it happened during next summer. The bearing would failed. Also the needle bearing is totally worn and piston rings. Remember to clean your air filter!

                                But now plans for the project:

                                -Fix rust and paint some parts.

                                -Clean aluminium parts.

                                -Fix engine

                                -Replace worn parts.

                                -Sticker kit or wrap for plastic parts.

                                -Possible some tuning parts.

                                Iยดm open for suggestions!

                                CalumC Online
                                CalumC Online
                                Calum
                                wrote on last edited by
                                #35

                                @jonne123 Fix the engine is the first point of call. Find out why it failed as well.

                                Always Originate, Never Pirate!

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                                • J Offline
                                  J Offline
                                  jonne123
                                  wrote on last edited by
                                  #36

                                  I know that the crankshaft bearing failed. But there could be something else like a bearing.

                                  CalumC 1 Reply Last reply
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                                  • J jonne123

                                    I know that the crankshaft bearing failed. But there could be something else like a bearing.

                                    CalumC Online
                                    CalumC Online
                                    Calum
                                    wrote on last edited by
                                    #37

                                    @jonne123 Yes, but WHY did the crank bearing fail?

                                    There is no point in rebuilding it if you don't understand why it failed.

                                    Always Originate, Never Pirate!

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                                    • CalumC Calum

                                      @jonne123 Yes, but WHY did the crank bearing fail?

                                      There is no point in rebuilding it if you don't understand why it failed.

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                                      SpookDog
                                      wrote on last edited by SpookDog
                                      #38

                                      @Calum
                                      Iโ€™m guessing that the weird side noise was worn out main bearings ๐Ÿ™„ ...

                                      @jonne123
                                      Iโ€™d replace every bearing and seal in the engine, crank conrod as well, and if youโ€™re gonna do that you might as well do the bore and piston rings @ least...

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                                      • J Offline
                                        J Offline
                                        jonne123
                                        wrote on last edited by
                                        #39

                                        Yeah the previous owner said it had engine rebuild but im guessing he meant top end because the engine bolts were so stuck and the engine was so dirty. Going to buy wรถssner piston and connecting rod. Good main bearings and seal.

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                                        • J jonne123

                                          Yeah the previous owner said it had engine rebuild but im guessing he meant top end because the engine bolts were so stuck and the engine was so dirty. Going to buy wรถssner piston and connecting rod. Good main bearings and seal.

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                                          SpookDog
                                          wrote on last edited by
                                          #40

                                          @jonne123
                                          Wossner and forged pistons are good, but you need to get the clearance right to allow for expansion. I understand buying the best you can, but is it really necessary? If youโ€™re rolling in ca$h ignore me! ๐Ÿ™‚ Just donโ€™t fall into the trap of thinking expensive is best...

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