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DT125R FORUM

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  4. Air box design questions

Air box design questions

Scheduled Pinned Locked Moved Carburetor
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  • NINJAN Offline
    NINJAN Offline
    NINJA
    wrote on last edited by
    #1

    Hi all -

    I am having a discussion with a friend on another forum regarding snorkels & air boxes, he states that the air box 2T design, is a reservoir and the carb needs a still vacuum of air to suck from. Has anyone any knowledge of this and can confirm or disprove this theory please?

    His words;

    "I think we do not actually want to direct air to the pipercross air filter...my (limited) understanding is that the 2 stroke air box is more of a reservoir of calm air...unlike a car where we want to direct cold air at the carb. The 2 stroke design is normally to allow the air to settle before the carb sucks it in and also there is a pulse wave (I think) as this acts like a supercharger effect when the pulse moves through the exhaust. I am only guessing but the snorkel needs to be very short inside the air box to allow the air to settle first?"

    TIA

    SEDUCED BY THE DARK SIDE!!!

    1 Reply Last reply
    0
    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #2

      Aprilia RS125 used RAM Air Technology to force feed cool air into the air box.

      alt text

      Aprilia aren't thick, they know what they're doing.

      Always Originate, Never Pirate!

      NINJAN 1 Reply Last reply
      1
      • CalumC Calum

        Aprilia RS125 used RAM Air Technology to force feed cool air into the air box.

        alt text

        Aprilia aren't thick, they know what they're doing.

        NINJAN Offline
        NINJAN Offline
        NINJA
        wrote on last edited by
        #3

        @calum Thanks- How are they actually ramming the air in please? As its a bit difficult to spot in that pic.

        SEDUCED BY THE DARK SIDE!!!

        CalumC S 2 Replies Last reply
        0
        • NINJAN NINJA

          @calum Thanks- How are they actually ramming the air in please? As its a bit difficult to spot in that pic.

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #4

          @ninja Well, yes, see where the frame is. There are two plastic snorkels that stick out. Actually these fit into the nose cone. The air is channelled through the frame to the Air box snorkel.

          Always Originate, Never Pirate!

          1 Reply Last reply
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          • NINJAN NINJA

            @calum Thanks- How are they actually ramming the air in please? As its a bit difficult to spot in that pic.

            S Offline
            S Offline
            SpookDog
            wrote on last edited by
            #5

            @ninja
            I don’t know enough to form an opinion, but I’d look towards the design on bikes like YZ Rm’s, ect. Bikes that are fully tuned with no eye towards restriction. They probably chucked about as many Yen as possible into R&D 🙂

            CalumC 1 Reply Last reply
            1
            • S SpookDog

              @ninja
              I don’t know enough to form an opinion, but I’d look towards the design on bikes like YZ Rm’s, ect. Bikes that are fully tuned with no eye towards restriction. They probably chucked about as many Yen as possible into R&D 🙂

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #6

              @spookdog The RS 125 was raced competitively alongside the Honda RS125 in the Superteen GP Series.

              So disregard the fact it was a learner legal 125, these things were well spec'd.

              Always Originate, Never Pirate!

              1 Reply Last reply
              1
              • Stevie WonderS Offline
                Stevie WonderS Offline
                Stevie Wonder
                wrote on last edited by Stevie Wonder
                #7

                Something I learned from her and then from a couple of the 2t R&D groups

                Velocity and Density.
                Your air box is more then a reservoir, if you want an example of that then look at what the YIES does.
                Imagine your air box not as an active space doing stuff but a channel between the areas that make a difference to the stuff that’s happening.

                I feel like I can kinda get where your friend is coming from on the idea that you need to have a consistent air flow or a “settled air” but the principles with air and engines seem pretty universal regardless of what it is

                1 Reply Last reply
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                • NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by NINJA
                  #8

                  AAAHHH!! So I'm guessing that the snorkel acts as a funnel to push air into the box, which creates a sort of vacuum for air to be rammed in at a higher velocity then? With the actual air box acting as a reservoir, or volume of air for the carb to suck air in from? Does that about sum it up?

                  And does this make the air more denser or not then? Or is air just plain ole air??? 😀 😁 😋

                  I found this really interesting thread for more info;

                  https://www.125ccsportsbikes.com/forums/index.php?showtopic=104889

                  SEDUCED BY THE DARK SIDE!!!

                  Glynn123G 1 Reply Last reply
                  0
                  • NINJAN NINJA

                    AAAHHH!! So I'm guessing that the snorkel acts as a funnel to push air into the box, which creates a sort of vacuum for air to be rammed in at a higher velocity then? With the actual air box acting as a reservoir, or volume of air for the carb to suck air in from? Does that about sum it up?

                    And does this make the air more denser or not then? Or is air just plain ole air??? 😀 😁 😋

                    I found this really interesting thread for more info;

                    https://www.125ccsportsbikes.com/forums/index.php?showtopic=104889

                    Glynn123G Offline
                    Glynn123G Offline
                    Glynn123
                    wrote on last edited by
                    #9

                    Cut the lid off and send it

                    1 Reply Last reply
                    1
                    • CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by Calum
                      #10

                      I'm not terribly convinced. I long ago ditched the airbox on my bikes, My RS is fairly rapid.

                      Airbox is good on MX to avoid getting dirt/grit into/near the filter.

                      For a road going daily it makes sense to avoid the filter getting wet on your daily commute.

                      But it terms of real world performance? I doubt it's much if any. In fact, probably better gains to be had binning the airbox in favour for a pod filter just in terms of weight savings alone 🤣

                      I have no facts to base this on. For me it just comes down to if I really wanted more power. go bigger on displacement.

                      For me it's just a convenience factor. It's easier to service and rejet on a pod filter when compared to an airbox. It also allows easier access to the important things when it comes to servicing too.

                      The portgual lot aren't bothered with airboxes and their bikes are far faster than ours.

                      alt text

                      My guess is that due to their better climate, they don't have to put up with the crappy weather we get here.

                      BARacing

                      alt text

                      Always Originate, Never Pirate!

                      NINJAN 1 Reply Last reply
                      1
                      • CalumC Calum

                        I'm not terribly convinced. I long ago ditched the airbox on my bikes, My RS is fairly rapid.

                        Airbox is good on MX to avoid getting dirt/grit into/near the filter.

                        For a road going daily it makes sense to avoid the filter getting wet on your daily commute.

                        But it terms of real world performance? I doubt it's much if any. In fact, probably better gains to be had binning the airbox in favour for a pod filter just in terms of weight savings alone 🤣

                        I have no facts to base this on. For me it just comes down to if I really wanted more power. go bigger on displacement.

                        For me it's just a convenience factor. It's easier to service and rejet on a pod filter when compared to an airbox. It also allows easier access to the important things when it comes to servicing too.

                        The portgual lot aren't bothered with airboxes and their bikes are far faster than ours.

                        alt text

                        My guess is that due to their better climate, they don't have to put up with the crappy weather we get here.

                        BARacing

                        alt text

                        NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on last edited by NINJA
                        #11

                        @calum It's all very interesting stuff for-sure, thermo-dynamics obviously play a big part in performance. Along with air quality, density and temperatures as well. My friend posted this reply which is all very interesting;

                        "I do believe that air box volume in the still air portion is important to lessen engine acceleration issues from inadequate immediate airflow across the filter. Books written on the subject indicate suggested air box volumes needed.
                        Resonant tuning a two stroke, and even the four strokes brings the discussion of fuel stand off in the carb air inlet bell and extending even some short distance up the air boot. Fuel stand off is a function of resonance. The engine pulses generate a reverse wave through the carb and since not all fuel is consumed on each intake function, the resonant wave tends to carry atomized fuel back to the waves break point. The break point is a function of throttle opening, engine intake timing, and the mass of the air being moved.

                        On a steady throttle operation, such as the examples posted earlier, a known setup can be made and tested to optimize resonance and fuel stand off. At low throttle settings, and changing throttle settings, resonance seems less important.

                        I do consider the rubber air boot between the carb inlet airbell and the air box important. Not in a sense to gain a resonance performance gain, but rather to minimize premix spray into the still air box."

                        SEDUCED BY THE DARK SIDE!!!

                        S 1 Reply Last reply
                        1
                        • NINJAN NINJA

                          @calum It's all very interesting stuff for-sure, thermo-dynamics obviously play a big part in performance. Along with air quality, density and temperatures as well. My friend posted this reply which is all very interesting;

                          "I do believe that air box volume in the still air portion is important to lessen engine acceleration issues from inadequate immediate airflow across the filter. Books written on the subject indicate suggested air box volumes needed.
                          Resonant tuning a two stroke, and even the four strokes brings the discussion of fuel stand off in the carb air inlet bell and extending even some short distance up the air boot. Fuel stand off is a function of resonance. The engine pulses generate a reverse wave through the carb and since not all fuel is consumed on each intake function, the resonant wave tends to carry atomized fuel back to the waves break point. The break point is a function of throttle opening, engine intake timing, and the mass of the air being moved.

                          On a steady throttle operation, such as the examples posted earlier, a known setup can be made and tested to optimize resonance and fuel stand off. At low throttle settings, and changing throttle settings, resonance seems less important.

                          I do consider the rubber air boot between the carb inlet airbell and the air box important. Not in a sense to gain a resonance performance gain, but rather to minimize premix spray into the still air box."

                          S Offline
                          S Offline
                          SpookDog
                          wrote on last edited by
                          #12

                          The only thing I know for sure is that the air box is a giant pain in the ass to fit and remove. If I was working regularly on the engine I’d use a pod...

                          D 1 Reply Last reply
                          0
                          • S SpookDog

                            The only thing I know for sure is that the air box is a giant pain in the ass to fit and remove. If I was working regularly on the engine I’d use a pod...

                            D Offline
                            D Offline
                            DTR+NSR
                            wrote on last edited by
                            #13

                            Ninja's friend is very much right, typically the bigger the air box the better. But a manufacturer can tweak the volume of the air box, to change its resonance, to help fill a flat spot in the rpm range. To make a engine more flexible, not something that important on a engine that will be running a full tilt most the time.

                            Most 'ram air' intakes are just cold air feeds, I believe the Yamaha thundercat was one of the first bikes to run a true ram air setup. And that is far more than just sealed air feeds to the airbox. It has various air chambers under the fairings, and even uses the air to pressurise the float bowls on the carbs to increase fueling to match. And with all that, it's claimed to only add 3hp at over 100mph, and that's on a near 100bhp engine.

                            Unless your trying to chase every last 0.5hp, I think your best off with a air box, especially on the street.

                            NINJAN 1 Reply Last reply
                            1
                            • D DTR+NSR

                              Ninja's friend is very much right, typically the bigger the air box the better. But a manufacturer can tweak the volume of the air box, to change its resonance, to help fill a flat spot in the rpm range. To make a engine more flexible, not something that important on a engine that will be running a full tilt most the time.

                              Most 'ram air' intakes are just cold air feeds, I believe the Yamaha thundercat was one of the first bikes to run a true ram air setup. And that is far more than just sealed air feeds to the airbox. It has various air chambers under the fairings, and even uses the air to pressurise the float bowls on the carbs to increase fueling to match. And with all that, it's claimed to only add 3hp at over 100mph, and that's on a near 100bhp engine.

                              Unless your trying to chase every last 0.5hp, I think your best off with a air box, especially on the street.

                              NINJAN Offline
                              NINJAN Offline
                              NINJA
                              wrote on last edited by
                              #14

                              @dtr-nsr Thanks for the input guys. It's a very interesting topic, which will have many viewpoints and will surely be a hot debatable one for many years to come!!! 😉

                              SEDUCED BY THE DARK SIDE!!!

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