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DT125R FORUM

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Rubber stator gasket

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  • declanD Offline
    declanD Offline
    declan
    wrote on last edited by
    #1

    Hello guys, I've been running into issues with my stator flywheel set up I'm running a 3 coil tzr style stator and flywheel on my dtx engine, and the flywheel at times seizes against the coils which isn't ideal so I ordered a thick rubber athena gasket to space the coils out a bit and that seems fine now but my issue is the gasket gets squished too much when tightening it down since it's just rubber, from looking at the diagrams there's special bolts for the rubber gasket are those what I need? alt text

    CalumC 1 Reply Last reply
    0
    • declanD declan

      Hello guys, I've been running into issues with my stator flywheel set up I'm running a 3 coil tzr style stator and flywheel on my dtx engine, and the flywheel at times seizes against the coils which isn't ideal so I ordered a thick rubber athena gasket to space the coils out a bit and that seems fine now but my issue is the gasket gets squished too much when tightening it down since it's just rubber, from looking at the diagrams there's special bolts for the rubber gasket are those what I need? alt text

      CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #2

      @declan Never seen that bolt personally. I am not sure how accurate photos are to the actual part.

      alt text

      Just because it looks knurled in the photo, doesn't mean the actual part is.

      I'm not familiar with CMS so not sure how they operate. But looks like an odd bolt for sure.

      Always Originate, Never Pirate!

      declanD 1 Reply Last reply
      1
      • CalumC Calum

        @declan Never seen that bolt personally. I am not sure how accurate photos are to the actual part.

        alt text

        Just because it looks knurled in the photo, doesn't mean the actual part is.

        I'm not familiar with CMS so not sure how they operate. But looks like an odd bolt for sure.

        declanD Offline
        declanD Offline
        declan
        wrote on last edited by declan
        #3

        @calum yeah but in theory it would work since you can only tighten that bolt down so far. I'm thinking I'll just make some little m6 dowel pin spacers just enough so it seals the cases but not squashing the gasket out of shape

        markus.wM 1 Reply Last reply
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        • declanD declan

          @calum yeah but in theory it would work since you can only tighten that bolt down so far. I'm thinking I'll just make some little m6 dowel pin spacers just enough so it seals the cases but not squashing the gasket out of shape

          markus.wM Offline
          markus.wM Offline
          markus.w
          wrote on last edited by
          #4

          @declan those are the exact bolts for the cover but more importantly there is rubber cup washers which cup the head of the bolt and cushion it. On mine the screw heads were mashed and 3 of the rubber cups were missing so I replaced them with standard Allen key bolts and pound shop rubber o rings. works perfectly.

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          • declanD Offline
            declanD Offline
            declan
            wrote on last edited by
            #5

            @markus-w sorry for being dumb but what's the exact location of the o rings, and yes I know what cups you are talking about I saw them on the diagram but had no idea what they were for

            markus.wM 1 Reply Last reply
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            • declanD declan

              @markus-w sorry for being dumb but what's the exact location of the o rings, and yes I know what cups you are talking about I saw them on the diagram but had no idea what they were for

              markus.wM Offline
              markus.wM Offline
              markus.w
              wrote on last edited by
              #6

              @declan just so they act as a washer outside the stator cover and under the screw head. Also helps prevent over tightening as you just pinch up the screw so it gently squeezes the rubber o ring/cup washer.

              declanD 1 Reply Last reply
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              • Stevie WonderS Offline
                Stevie WonderS Offline
                Stevie Wonder
                wrote on last edited by
                #7

                Speaking from experience CMS is very accurate, I’ve used it a lot over the years and never found a fault

                Brilliant site that’s saved me loads of time cross reference part numbers and helped me out a lot having photos of individual screws, bolts etc etc

                It’s my understanding they use the same database as Fowler’s (a more comprehensive one at that since there’s way for info on foreign bikes there that Fowler’s etc doesn’t have, ideal if you have an import).

                If you’re worried, don’t be. Id trust them 100%

                1 Reply Last reply
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                • markus.wM markus.w

                  @declan just so they act as a washer outside the stator cover and under the screw head. Also helps prevent over tightening as you just pinch up the screw so it gently squeezes the rubber o ring/cup washer.

                  declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by
                  #8

                  @markus-w got it thanks mate

                  S 1 Reply Last reply
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                  • declanD declan

                    @markus-w got it thanks mate

                    S Offline
                    S Offline
                    SpookDog
                    wrote on last edited by
                    #9

                    @declan

                    Do you have the aluminium RE type cover with the coils bolted into it?

                    Those bolts are for the early plastic cover...

                    If you have the ally one I’d try double or triple normal gaskets and sinch it down with normal bolts. The rubber will be to flexible and let the coils move/flex maybe...

                    declanD 1 Reply Last reply
                    0
                    • S SpookDog

                      @declan

                      Do you have the aluminium RE type cover with the coils bolted into it?

                      Those bolts are for the early plastic cover...

                      If you have the ally one I’d try double or triple normal gaskets and sinch it down with normal bolts. The rubber will be to flexible and let the coils move/flex maybe...

                      declanD Offline
                      declanD Offline
                      declan
                      wrote on last edited by
                      #10

                      @spookdog yes metal type it seems fine with the rubber gasket but if I can't sort the squishing issue then I'll just go back to paper gaskets

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