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DT125R FORUM

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  4. My DT125 80s Yz style DT200 build one to watch!

My DT125 80s Yz style DT200 build one to watch!

Scheduled Pinned Locked Moved DTR
233 Posts 17 Posters 56.0k Views 3 Watching
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  • M Offline
    M Offline
    mhbikesnbits
    wrote on last edited by mhbikesnbits
    #183

    Suspension knuckle recap

    Finished the silver paint

    Hopefully it will hold up well , one of the most abused parts from road grime on the bike

    alt text

    alt text

    alt text

    markus.wM 1 Reply Last reply
    1
    • M mhbikesnbits

      Suspension knuckle recap

      Finished the silver paint

      Hopefully it will hold up well , one of the most abused parts from road grime on the bike

      alt text

      alt text

      alt text

      markus.wM Offline
      markus.wM Offline
      markus.w
      wrote on last edited by
      #184

      @mhbikesnbits looking good. That's a good point too, it sure does take a battering that part. And I think Yamaha done away with the grease nipple on later models for some reason.

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      • markus.wM markus.w

        @mhbikesnbits looking good. That's a good point too, it sure does take a battering that part. And I think Yamaha done away with the grease nipple on later models for some reason.

        S Offline
        S Offline
        SpookDog
        wrote on last edited by
        #185

        @markus-w

        That reminds me! I meant to drill and tap holes in either side of the swing arm to fit grease nipples over the spot where the bearings and bushes join. I think some of the earlier ones had a grease nipple but only on one side...

        M 1 Reply Last reply
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        • markus.wM markus.w

          @mhbikesnbits looking good. That's a good point too, it sure does take a battering that part. And I think Yamaha done away with the grease nipple on later models for some reason.

          M Offline
          M Offline
          mhbikesnbits
          wrote on last edited by
          #186

          @markus-w yes I have seen them without the nipple actually it’s best been their in my opinion gotta keep thay joint greased

          1 Reply Last reply
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          • S SpookDog

            @markus-w

            That reminds me! I meant to drill and tap holes in either side of the swing arm to fit grease nipples over the spot where the bearings and bushes join. I think some of the earlier ones had a grease nipple but only on one side...

            M Offline
            M Offline
            mhbikesnbits
            wrote on last edited by
            #187

            @SpookDog hmm that’s a good call I’m going have to check mine when I get to it now

            1 Reply Last reply
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            • M Offline
              M Offline
              mhbikesnbits
              wrote on last edited by mhbikesnbits
              #188

              I know a lot of people in dt125 scene like the renthal bars but I like the protaper i think their sleek.

              Think they look nice on the build and a added bonus they have updated the design alot since I last owned a pair

              alt text

              alt text

              CalumC 1 Reply Last reply
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              • M mhbikesnbits

                I know a lot of people in dt125 scene like the renthal bars but I like the protaper i think their sleek.

                Think they look nice on the build and a added bonus they have updated the design alot since I last owned a pair

                alt text

                alt text

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #189

                @mhbikesnbits That's looking mentally smart!

                Always Originate, Never Pirate!

                1 Reply Last reply
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                • M Offline
                  M Offline
                  mhbikesnbits
                  wrote on last edited by mhbikesnbits
                  #190

                  !kick starter (nearly finished)

                  The C Clip sprung off and think I may have lost a ball bearing inside the starter where it turns I got one but I’m guessing you need 2 😩

                  Decided I want to keep the silver pipe housing as I think the 3 look good together (the hangers kick, star and housin)

                  alt text

                  S 1 Reply Last reply
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                  • M mhbikesnbits

                    !kick starter (nearly finished)

                    The C Clip sprung off and think I may have lost a ball bearing inside the starter where it turns I got one but I’m guessing you need 2 😩

                    Decided I want to keep the silver pipe housing as I think the 3 look good together (the hangers kick, star and housin)

                    alt text

                    S Offline
                    S Offline
                    SpookDog
                    wrote on last edited by
                    #191

                    @mhbikesnbits

                    1 spring 1 bearing IIRC

                    M 1 Reply Last reply
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                    • S SpookDog

                      @mhbikesnbits

                      1 spring 1 bearing IIRC

                      M Offline
                      M Offline
                      mhbikesnbits
                      wrote on last edited by
                      #192

                      @SpookDog of course a spring never thought of that cheers

                      S 1 Reply Last reply
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                      • M mhbikesnbits

                        @SpookDog of course a spring never thought of that cheers

                        S Offline
                        S Offline
                        SpookDog
                        wrote on last edited by SpookDog
                        #193

                        @mhbikesnbits

                        You are on about the kick start, where it swivels?
                        I can’t remember if the spring sits into the kickstart ‘arm’ or through the middle of the ‘knuckle’ bit that bolts to the shaft on the engine. If it’s the knuckle then it will be two bearings and a spring in the middle...

                        I think the spring is recessed into the ‘fat part’ of the kickstart arm, with a bearing facing the swivel part of the ‘knuckle ‘...
                        You’re gonna have to excuse me! My memory is like my virginity: I used to have one but lost it a long time ago 👻

                        M 1 Reply Last reply
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                        • S SpookDog

                          @mhbikesnbits

                          You are on about the kick start, where it swivels?
                          I can’t remember if the spring sits into the kickstart ‘arm’ or through the middle of the ‘knuckle’ bit that bolts to the shaft on the engine. If it’s the knuckle then it will be two bearings and a spring in the middle...

                          I think the spring is recessed into the ‘fat part’ of the kickstart arm, with a bearing facing the swivel part of the ‘knuckle ‘...
                          You’re gonna have to excuse me! My memory is like my virginity: I used to have one but lost it a long time ago 👻

                          M Offline
                          M Offline
                          mhbikesnbits
                          wrote on last edited by
                          #194

                          @SpookDog that’s the bit I’m on about I didn’t notice a spring when I took it apart, but by sounds of it the it’s sits in the knuckle that’s bolts to the engine as the hole is quite deep on that end and the arm has a groove for the ball bearing

                          1 Reply Last reply
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                          • M Offline
                            M Offline
                            mhbikesnbits
                            wrote on last edited by mhbikesnbits
                            #195

                            Getting use to this forum again it’s becoming like a daily blog to me 😅

                            I’ve got some of this really nice braided mesh loom stuff I decided to do away with the plastic rubbish on the switch gear and replace with this I think it’s a much improvement

                            What do you guys think ?

                            Will be doing most of the wiring with this when I get round to it

                            Also has anyone done much to to make the switch gear plastics look better only thing I can think of really is just plastic polish

                            (Obviously photos don’t show it as well)

                            alt text

                            alt text

                            alt text

                            markus.wM 1 Reply Last reply
                            1
                            • M mhbikesnbits

                              Getting use to this forum again it’s becoming like a daily blog to me 😅

                              I’ve got some of this really nice braided mesh loom stuff I decided to do away with the plastic rubbish on the switch gear and replace with this I think it’s a much improvement

                              What do you guys think ?

                              Will be doing most of the wiring with this when I get round to it

                              Also has anyone done much to to make the switch gear plastics look better only thing I can think of really is just plastic polish

                              (Obviously photos don’t show it as well)

                              alt text

                              alt text

                              alt text

                              markus.wM Offline
                              markus.wM Offline
                              markus.w
                              wrote on last edited by
                              #196

                              @mhbikesnbits yes I really like that. Where can I get some from or what is it called? Also does it go over the plastic or did you strip the plastic sleeve first?

                              M 1 Reply Last reply
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                              • markus.wM markus.w

                                @mhbikesnbits yes I really like that. Where can I get some from or what is it called? Also does it go over the plastic or did you strip the plastic sleeve first?

                                M Offline
                                M Offline
                                mhbikesnbits
                                wrote on last edited by
                                #197

                                @markus-w I got a kit with different sizes from a website called revival cycles

                                markus.wM 1 Reply Last reply
                                1
                                • M mhbikesnbits

                                  @markus-w I got a kit with different sizes from a website called revival cycles

                                  markus.wM Offline
                                  markus.wM Offline
                                  markus.w
                                  wrote on last edited by
                                  #198

                                  @mhbikesnbits thank you I will take a look.

                                  CalumC 1 Reply Last reply
                                  0
                                  • markus.wM markus.w

                                    @mhbikesnbits thank you I will take a look.

                                    CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #199

                                    @mhbikesnbits Looks smart, is it designed for motorbike looms? Does it wick away water from the loom? I'd be worried if it saturates water and retains it.

                                    Looks smart though.

                                    Always Originate, Never Pirate!

                                    M 1 Reply Last reply
                                    1
                                    • CalumC Calum

                                      @mhbikesnbits Looks smart, is it designed for motorbike looms? Does it wick away water from the loom? I'd be worried if it saturates water and retains it.

                                      Looks smart though.

                                      M Offline
                                      M Offline
                                      mhbikesnbits
                                      wrote on last edited by
                                      #200

                                      @Calum yes they sell it for doing looms like custom looms from scratch aimed at custom motorcycles and stuff it’s good stuff, the company have got a video on it on the site

                                      1 Reply Last reply
                                      1
                                      • M Offline
                                        M Offline
                                        mhbikesnbits
                                        wrote on last edited by mhbikesnbits
                                        #201

                                        Added this for a little protection where the triple clamp hits the frame

                                        alt text

                                        Picked up a dt200r alloy swing arm from Australia should be a nice edition, bit lighter weight and going look nice once I’ve done the lovely task of polishing and shining up

                                        Also got offered some discount on a all balls bearing kit £35 for the restoration of the swing arm, not bad can also take the sizes and look at building my own kits to sell along with the suspension arm joint bearing and seal kit.

                                        S 1 Reply Last reply
                                        0
                                        • M mhbikesnbits

                                          Added this for a little protection where the triple clamp hits the frame

                                          alt text

                                          Picked up a dt200r alloy swing arm from Australia should be a nice edition, bit lighter weight and going look nice once I’ve done the lovely task of polishing and shining up

                                          Also got offered some discount on a all balls bearing kit £35 for the restoration of the swing arm, not bad can also take the sizes and look at building my own kits to sell along with the suspension arm joint bearing and seal kit.

                                          S Offline
                                          S Offline
                                          SpookDog
                                          wrote on last edited by
                                          #202

                                          @mhbikesnbits

                                          Bud! That won’t last five minutes.

                                          M 1 Reply Last reply
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