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DT125R FORUM

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H reg Dtr

Scheduled Pinned Locked Moved DTR
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  • CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #3

    Yeah nice mate!

    Can't go wrong with powdercoated frames!

    Always Originate, Never Pirate!

    D 1 Reply Last reply
    0
    • D Offline
      D Offline
      DTR+NSR
      wrote on last edited by
      #4

      engine comes out the frame for the second time
      alt text

      sprocket nut had been fitted with out lock washer, wouldn't undo with airgun, so had to be split with drill and chissel.
      alt text

      clean 3mb head was a bonus!
      alt text

      .5 oversize piston, which turned out to be undersize for the bore, explains the piston slap when cold 😲
      alt text

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      • D Offline
        D Offline
        DTR+NSR
        wrote on last edited by
        #5

        might also explain the markings in the bore
        alt text

        rest of the engine came apart pretty easy
        alt text

        I've had the crank rebuilt and barrel rebored, and have bought all new bearings for the engine. Just in need of a intact power valve cap and temperture sender (engine has the warning light type fitted). Then can start building the engine up, when I get some spare time. Also looking at fitting road tyres to the standard dtr wheels, if anyone has any recomendations on size and make? Cheers John.

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        • CalumC Calum

          Yeah nice mate!

          Can't go wrong with powdercoated frames!

          D Offline
          D Offline
          DTR+NSR
          wrote on last edited by
          #6

          @Calum said in H reg Dtr:

          Yeah nice mate!

          Can't go wrong with powdercoated frames!

          Thanks calum, original plan was just to derust a few spots and touch up with paint but that plan soon went out the window lol.

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          • MightymanM Offline
            MightymanM Offline
            Mightyman
            wrote on last edited by
            #7

            I had the same issue with that sprocket nut too. Main problem was that I had already taken most of the engine apart.. Took a good couple of hours to get that thing off in one piece!

            TDR 125 - 2001

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            • CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #8

              Yeah unfortunately that nut is connected to the output shaft 😮

              I wouldn't want to be hitting that with a hammer and chisel personally!!

              Especially as that thing is going to be rotating at some silly speeds during operation.

              Always Originate, Never Pirate!

              D 1 Reply Last reply
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              • CalumC Calum

                Yeah unfortunately that nut is connected to the output shaft 😮

                I wouldn't want to be hitting that with a hammer and chisel personally!!

                Especially as that thing is going to be rotating at some silly speeds during operation.

                D Offline
                D Offline
                DTR+NSR
                wrote on last edited by
                #9

                @Calum said in H reg Dtr:

                Yeah unfortunately that nut is connected to the output shaft 😮

                I wouldn't want to be hitting that with a hammer and chisel personally!!

                Especially as that thing is going to be rotating at some silly speeds during operation.

                With the nut drilled out, your only chiseling through about 1mm metal, with a nice sharp chisel it takes surprising little effort to split. Your tapping it rather than clouting it with a hammer.

                NINJAN 1 Reply Last reply
                1
                • CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #10

                  Oh good. I thought you were chisling it all the way through lmao. That would not have been good lol.

                  Always Originate, Never Pirate!

                  declanD 1 Reply Last reply
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                  • CalumC Calum

                    Oh good. I thought you were chisling it all the way through lmao. That would not have been good lol.

                    declanD Offline
                    declanD Offline
                    declan
                    wrote on last edited by
                    #11

                    @Calum would be quicker to chisel to the centre of the earth lol 😂😂

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                    • D DTR+NSR

                      @Calum said in H reg Dtr:

                      Yeah unfortunately that nut is connected to the output shaft 😮

                      I wouldn't want to be hitting that with a hammer and chisel personally!!

                      Especially as that thing is going to be rotating at some silly speeds during operation.

                      With the nut drilled out, your only chiseling through about 1mm metal, with a nice sharp chisel it takes surprising little effort to split. Your tapping it rather than clouting it with a hammer.

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by
                      #12

                      @DTR+NSR Nice work so far mate, keep it going!!! 👍

                      SEDUCED BY THE DARK SIDE!!!

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