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DT125R FORUM

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Exhaust Rubbers

Scheduled Pinned Locked Moved Exhaust
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  • CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #2

    They're just useless mate.

    I went through countless ones and ended up not bothering.

    I don't think rubber is the solution here. I think a metal enclosure is about the only thing that'll work.

    Always Originate, Never Pirate!

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    • A Offline
      A Offline
      andrewj1680
      wrote on last edited by
      #3

      That join doesnt look too good surely my tail pipe slots over the front pipe leaving a nice tidy surface for my rubber to sleeve over

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      • MightymanM Offline
        MightymanM Offline
        Mightyman
        wrote on last edited by Mightyman
        #4

        Agree with @andrewj1680 here, there definitely should be some overlap but not sure if you have loosened the system off for that pic?

        My latest solution now has holes in it, so I haven't found a way of sorting this yet either. Might get a metal pipe welded on to move the join, so I can access it easier as on the TDR it's in the most awkward place so something like exhaust wrap isn't a viable option for me.

        TDR 125 - 2001

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        • A Offline
          A Offline
          AnthonyPearson
          wrote on last edited by Mightyman
          #5

          That is the system tightened up, they are two DEP pipes so I'm not sure what the problem is... I was looking at this instead of rubber with two clamps on it, hopefully this will be a better option.
          http://www.ebay.co.uk/itm/222426936515
          However i am not able to measure it yet, and i am going off what other people have used.

          Blue Yamaha DT 125R 2003

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          • CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by Mightyman
            #6

            Oh, I thought you separated them to show us the problem. No mate the dep should slide into the end can. The the rubber just provides a seal.

            Always Originate, Never Pirate!

            A 1 Reply Last reply
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            • CalumC Calum

              Oh, I thought you separated them to show us the problem. No mate the dep should slide into the end can. The the rubber just provides a seal.

              A Offline
              A Offline
              AnthonyPearson
              wrote on last edited by
              #7

              @calum So if that is the pipe on the actual holes for the exhaust, how can it attach to the frame?

              Blue Yamaha DT 125R 2003

              CalumC 1 Reply Last reply
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              • A AnthonyPearson

                @calum So if that is the pipe on the actual holes for the exhaust, how can it attach to the frame?

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #8

                @anthonypearson Have a look at the dep end can.

                On the under side it will have the year stamped on it. Ensure it matches the year of your bike. It could be a DTRE pipe.

                Always Originate, Never Pirate!

                A 1 Reply Last reply
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                • J Offline
                  J Offline
                  Jens Eskildsen
                  wrote on last edited by
                  #9

                  You could make a little bracket to mount on the bracket on the exhasut, to move ot more forward and seal better with the expansionchamber.

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                  • ZrakoZ Offline
                    ZrakoZ Offline
                    Zrako
                    wrote on last edited by
                    #10

                    0_1500924033805_Screenshot_20170724-202008.png

                    Exhaust wrap and jubelees . Works 100%

                    1979 Jawa Mustang 50
                    2003 Gilera DNA 125 R.I.P
                    2015 Keeway TX 125 SM
                    2006 Yamaha DT 125 X

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                    • A Offline
                      A Offline
                      AnthonyPearson
                      wrote on last edited by
                      #11

                      After more fiddling lots of hammering and swearing tools thrown across the garage. I have managed to get them closer, they just don't seem to want to go inside one another.

                      Blue Yamaha DT 125R 2003

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                      • CalumC Calum

                        @anthonypearson Have a look at the dep end can.

                        On the under side it will have the year stamped on it. Ensure it matches the year of your bike. It could be a DTRE pipe.

                        A Offline
                        A Offline
                        AnthonyPearson
                        wrote on last edited by
                        #12

                        @calum the tail pipe is for the year of bike I just think the problem here is the front pipe not being correct. I'm not going to spend £180 on a new one though as it's a little bit expensive for an expansion chamber.

                        Blue Yamaha DT 125R 2003

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                        • A Offline
                          A Offline
                          andrewj1680
                          wrote on last edited by
                          #13

                          I have a wr200 exhaust on 1 of my dts mate and i had a gap similar what i did was use the bolt hole that the grab handle goes on instead and the put a washer over the bolt that would normally go through the bottom tailpipe bracket and tighten that the bottom mount should be just infront of the original bolt hole

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