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DT125R FORUM

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  4. 1989 rebuild update

1989 rebuild update

Scheduled Pinned Locked Moved DTR
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  • O Offline
    O Offline
    oldman
    wrote on last edited by
    #74

    I won't know until I do it, will have to get pin out of cover plate that fits in to frame and then drill lock out, should not be too bad (famous last words!)
    On the bike front waiting for wheels to come back, list of things to do very short now, have run engine right up to temp and sorted exhaust, fitted panels and tank to make sure all ok, need a better seat though, on my to do list.0_1514754557592_20171231_204744-1024x576.jpg

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    • O Offline
      O Offline
      oldman
      wrote on last edited by
      #75

      Heres a couple of pictures of new parts that show what you have to remove0_1514755607001_20171231_212420-576x1024.jpg 0_1514755621097_20171231_212437-576x1024.jpg

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      0
      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #76

        This is looking lovely.

        Always Originate, Never Pirate!

        1 Reply Last reply
        0
        • O Offline
          O Offline
          oldman
          wrote on last edited by
          #77

          It's getting there Calum, waiting for wheels seems to be the norm, thought Central would have a quicker turnover, happy new year BTW!

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          0
          • O Offline
            O Offline
            oldman
            wrote on last edited by
            #78

            Wheels back from Central with stainless spokes (0.5mm thicker) and black satin hubs, look fantastic. My pals putting the tyres on etc, chainset arrived as well so nearly there, will post pics of wheels later this week hopefully, just as well as the spare rear wheel I have on at the moment stinking my garage out. Don't know what it is but wheels sprayed with something smelly! Imageworks sorting decals , new owner picked 1990 model year.
            Ended up stripping fuel tap as leaking when I put fuel in, ultrasonic clean, new o ring and all done.
            Also fitted new radiator hoses that arrived saturday.
            Replacement front brake hose also arrived, HEL kit line was too short when fitted so ordered another 100mm longer and that's fine, anyone else had that problem?

            CalumC 1 Reply Last reply
            1
            • O oldman

              Wheels back from Central with stainless spokes (0.5mm thicker) and black satin hubs, look fantastic. My pals putting the tyres on etc, chainset arrived as well so nearly there, will post pics of wheels later this week hopefully, just as well as the spare rear wheel I have on at the moment stinking my garage out. Don't know what it is but wheels sprayed with something smelly! Imageworks sorting decals , new owner picked 1990 model year.
              Ended up stripping fuel tap as leaking when I put fuel in, ultrasonic clean, new o ring and all done.
              Also fitted new radiator hoses that arrived saturday.
              Replacement front brake hose also arrived, HEL kit line was too short when fitted so ordered another 100mm longer and that's fine, anyone else had that problem?

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #79

              @oldman No, but I asked for a few extra mm's when I had mine made up.

              Always Originate, Never Pirate!

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              0
              • O Offline
                O Offline
                oldman
                wrote on last edited by
                #80

                The R&G ones on the 88 were fine, just the front out of the HEL kit. Thought it might be the Renthals but not that much different, will know for next time though, 1.4m perfect fit, kit one 1.3m. Sure I will find a use for it somewhere.

                declanD 1 Reply Last reply
                0
                • O oldman

                  The R&G ones on the 88 were fine, just the front out of the HEL kit. Thought it might be the Renthals but not that much different, will know for next time though, 1.4m perfect fit, kit one 1.3m. Sure I will find a use for it somewhere.

                  declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by
                  #81

                  @oldman the stock washers that come with the hel failed on mine spat fluid everywhere I had to use other ones but the length was perfect the stock washers rust like a bitch too

                  CalumC 1 Reply Last reply
                  0
                  • declanD declan

                    @oldman the stock washers that come with the hel failed on mine spat fluid everywhere I had to use other ones but the length was perfect the stock washers rust like a bitch too

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #82

                    @declan The washers should most definitely be copper, I.E would never rust. Will oxidise but not Iron Oxide, since it's copper.

                    Always Originate, Never Pirate!

                    1 Reply Last reply
                    0
                    • O Offline
                      O Offline
                      oldman
                      wrote on last edited by
                      #83

                      All copper washers with kit, never seen a kit with anything other?

                      declanD 1 Reply Last reply
                      0
                      • O oldman

                        All copper washers with kit, never seen a kit with anything other?

                        declanD Offline
                        declanD Offline
                        declan
                        wrote on last edited by
                        #84

                        @oldman mine were steel

                        CalumC 1 Reply Last reply
                        0
                        • declanD declan

                          @oldman mine were steel

                          CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #85

                          @declan Yeah, that's my point, they shouldn't be. It should be a malleable crush washer like copper.

                          Always Originate, Never Pirate!

                          declanD 1 Reply Last reply
                          0
                          • CalumC Calum

                            @declan Yeah, that's my point, they shouldn't be. It should be a malleable crush washer like copper.

                            declanD Offline
                            declanD Offline
                            declan
                            wrote on last edited by declan
                            #86

                            @calum it was a genuine kit,the stock washers worked fine at the calliper but at the brake lever I had to swap one out and the one I didn’t swap out is rusted so when I get new levers I’ll swap that out too looks shite

                            1 Reply Last reply
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                            • Irongamer727I Offline
                              Irongamer727I Offline
                              Irongamer727
                              wrote on last edited by
                              #87

                              Slow down! Is the steering lock not integrated with the ignition switch? Didn't think that was such a "new" invention.

                              CalumC 1 Reply Last reply
                              0
                              • Irongamer727I Irongamer727

                                Slow down! Is the steering lock not integrated with the ignition switch? Didn't think that was such a "new" invention.

                                CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #88

                                @irongamer727 Not on the old DTRs mate. They're recessed into the frame. Like all the DT's before them.

                                Always Originate, Never Pirate!

                                1 Reply Last reply
                                0
                                • O Offline
                                  O Offline
                                  oldman
                                  wrote on last edited by
                                  #89

                                  Here are the wheels back with tyres fitted and Galfer disc. Just have to touch in bare hub left where disc mounts, mates son takes all the credit for preparing wheels with bearings and discs0_1515695364377_20180111_182502-1024x576.jpg 0_1515695395080_20180111_182515-576x1024.jpg

                                  NINJAN 1 Reply Last reply
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                                  • CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #90

                                    Yeah they're lovely.

                                    Always Originate, Never Pirate!

                                    1 Reply Last reply
                                    1
                                    • O oldman

                                      Here are the wheels back with tyres fitted and Galfer disc. Just have to touch in bare hub left where disc mounts, mates son takes all the credit for preparing wheels with bearings and discs0_1515695364377_20180111_182502-1024x576.jpg 0_1515695395080_20180111_182515-576x1024.jpg

                                      NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on last edited by
                                      #91

                                      @oldman Shiney rims and big fat knobblies - every crossers wet dream !!!

                                      SEDUCED BY THE DARK SIDE!!!

                                      1 Reply Last reply
                                      1
                                      • O Offline
                                        O Offline
                                        oldman
                                        wrote on last edited by
                                        #92

                                        Wheels fitted, brakes bled, c&s fitted, stainless spokes really make a difference. What I wanted for my 88 but never got, would like to have a go at rebuilding wheels myself next, anyone attempted it? Central Wheels did do a great job though, at a price. Need to get the decals sorted this week and minor bits to fit such as chain guard, disc guard, etc. Will update photo soon.

                                        CalumC 1 Reply Last reply
                                        1
                                        • O oldman

                                          Wheels fitted, brakes bled, c&s fitted, stainless spokes really make a difference. What I wanted for my 88 but never got, would like to have a go at rebuilding wheels myself next, anyone attempted it? Central Wheels did do a great job though, at a price. Need to get the decals sorted this week and minor bits to fit such as chain guard, disc guard, etc. Will update photo soon.

                                          CalumC Offline
                                          CalumC Offline
                                          Calum
                                          wrote on last edited by
                                          #93

                                          @oldman I always thought wheel building was an art form. One twist of the spoke sends the wheel out of alignment.

                                          What I thought at least. But I have since been told differently.

                                          Always Originate, Never Pirate!

                                          declanD 1 Reply Last reply
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