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DT125R FORUM

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  4. Yamaha dt125re rebuild

Yamaha dt125re rebuild

Scheduled Pinned Locked Moved DTRE
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  • B Offline
    B Offline
    BraDT
    wrote on last edited by Mightyman
    #37

    Banked holiday over and got the frame paint swingarm and few other little bits done it’s now to start putting back together and find out what needs replacing

    NINJAN 1 Reply Last reply
    1
    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #38

      Looking sweet bud.

      Always Originate, Never Pirate!

      1 Reply Last reply
      0
      • B BraDT

        Banked holiday over and got the frame paint swingarm and few other little bits done it’s now to start putting back together and find out what needs replacing

        NINJAN Offline
        NINJAN Offline
        NINJA
        wrote on last edited by
        #39

        @bradt Black is the new black I see!!! :face_with_stuck-out_tongue_winking_eye:

        SEDUCED BY THE DARK SIDE!!!

        1 Reply Last reply
        0
        • B Offline
          B Offline
          BraDT
          wrote on last edited by
          #40

          Easy colour to paint with and hides tho slight imperfections photos don’t show the shine enough will get more pics when forks and wheels are on

          1 Reply Last reply
          0
          • B Offline
            B Offline
            BraDT
            wrote on last edited by
            #41

            Right I’m stuck, confused and baffled

            I’ve taken the starter motor off with having problems of the annoying clicking noise new battery new relay all wire checked cleaned etc so I know it’s something with the starter
            Should I be able to move this cog by hand ?
            It doesn’t move at all could this be my problem?

            https://i.imgur.com/Ll9LnEz.jpg

            CalumC 1 Reply Last reply
            0
            • B BraDT

              Right I’m stuck, confused and baffled

              I’ve taken the starter motor off with having problems of the annoying clicking noise new battery new relay all wire checked cleaned etc so I know it’s something with the starter
              Should I be able to move this cog by hand ?
              It doesn’t move at all could this be my problem?

              https://i.imgur.com/Ll9LnEz.jpg

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #42

              @bradt I don't think you should be able to move it by hand IIRC.

              Always Originate, Never Pirate!

              1 Reply Last reply
              0
              • B Offline
                B Offline
                BraDT
                wrote on last edited by Mightyman
                #43

                Well starter motor been cleaned down etcand put back on engine fingers crossed

                Engine back in bike now with front front forks and wheel

                Finally getting somewhere

                1 Reply Last reply
                1
                • CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #44

                  That's looking decent mate!

                  Nice job.

                  Always Originate, Never Pirate!

                  1 Reply Last reply
                  0
                  • B Offline
                    B Offline
                    BraDT
                    wrote on last edited by
                    #45

                    @calum cheers mate

                    Right tonight after work I am changing the gear selector seal any tips or step step guide ?
                    Isit a case of digging the old one out and tapping the new one in ?

                    CalumC 1 Reply Last reply
                    0
                    • B BraDT

                      @calum cheers mate

                      Right tonight after work I am changing the gear selector seal any tips or step step guide ?
                      Isit a case of digging the old one out and tapping the new one in ?

                      CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #46

                      @bradt Easier to do when there is no gear lever in the way mate.

                      You will risk damaging the shaft and causing a permanent oil leak.

                      IIRC, it should not be difficult to remove the gear lever out put.

                      Whip the clutch cover off and remove it. Then remove the seal, then replace the seal, then replace the lever. IIRC.

                      Always Originate, Never Pirate!

                      declanD B 2 Replies Last reply
                      0
                      • CalumC Calum

                        @bradt Easier to do when there is no gear lever in the way mate.

                        You will risk damaging the shaft and causing a permanent oil leak.

                        IIRC, it should not be difficult to remove the gear lever out put.

                        Whip the clutch cover off and remove it. Then remove the seal, then replace the seal, then replace the lever. IIRC.

                        declanD Offline
                        declanD Offline
                        declan
                        wrote on last edited by
                        #47

                        @calum I do mine with the shaft still in and it’s way easy bud

                        1 Reply Last reply
                        1
                        • B Offline
                          B Offline
                          BraDT
                          wrote on last edited by
                          #48

                          @declan any tips ?

                          1 Reply Last reply
                          0
                          • CalumC Calum

                            @bradt Easier to do when there is no gear lever in the way mate.

                            You will risk damaging the shaft and causing a permanent oil leak.

                            IIRC, it should not be difficult to remove the gear lever out put.

                            Whip the clutch cover off and remove it. Then remove the seal, then replace the seal, then replace the lever. IIRC.

                            B Offline
                            B Offline
                            BraDT
                            wrote on last edited by
                            #49

                            @calum cheers mate sound complicated lol

                            CalumC 1 Reply Last reply
                            0
                            • B BraDT

                              @calum cheers mate sound complicated lol

                              CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #50

                              @bradt It really isn't shaft just pulls out, giving you clear access to the oil seal.

                              Always Originate, Never Pirate!

                              1 Reply Last reply
                              0
                              • B Offline
                                B Offline
                                BraDT
                                wrote on last edited by
                                #51

                                @Calum so clutch cover off any need to remove the clutch basket or anything else?

                                Really didn’t wanna tip the engine apart on this build wanted it to be simple and learn as I go but I have learnt it will never be a simple job 🤣

                                CalumC declanD 2 Replies Last reply
                                0
                                • B BraDT

                                  @Calum so clutch cover off any need to remove the clutch basket or anything else?

                                  Really didn’t wanna tip the engine apart on this build wanted it to be simple and learn as I go but I have learnt it will never be a simple job 🤣

                                  CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #52

                                  @bradt If you damage the shaft, it will always leak oil and you will need a new shaft. It's just hacky to do it in situe, but can be done.

                                  I can't remember how it is on these engines, what is in the way.

                                  alt text

                                  But that should be pulled out from the clutch cover side. You don't need to remove it, just pull it clear of the oil seal so you don't damage it.

                                  Always Originate, Never Pirate!

                                  1 Reply Last reply
                                  0
                                  • B BraDT

                                    @Calum so clutch cover off any need to remove the clutch basket or anything else?

                                    Really didn’t wanna tip the engine apart on this build wanted it to be simple and learn as I go but I have learnt it will never be a simple job 🤣

                                    declanD Offline
                                    declanD Offline
                                    declan
                                    wrote on last edited by
                                    #53

                                    @bradt I just levered it out with a small flat head cleaned up then pushed the other in I didn’t do nothing special but taking out the shaft is sensible just not for me

                                    1 Reply Last reply
                                    0
                                    • J Offline
                                      J Offline
                                      Jens Eskildsen
                                      wrote on last edited by
                                      #54

                                      Id just replace it aswell, its pretty common to do, And I've done so many times on other bikes, both for the gear selector shaft, and the main output shaft.

                                      1 Reply Last reply
                                      0
                                      • B Offline
                                        B Offline
                                        BraDT
                                        wrote on last edited by
                                        #55

                                        Got it sorted removed the shaft like Calum said wasn’t to hard but that another box ticked on the list

                                        1 Reply Last reply
                                        2
                                        • B Offline
                                          B Offline
                                          BraDT
                                          wrote on last edited by Mightyman
                                          #56

                                          So got back from work yesterday to find out the other half has been shopping for me and started without me


                                          So she has painted my Caliper in blue and my brackets in black

                                          Deffo a keeper this one 👍🏻

                                          1 Reply Last reply
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