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DT125R FORUM

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  4. Yamaha dt125re rebuild

Yamaha dt125re rebuild

Scheduled Pinned Locked Moved DTRE
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  • 2 Offline
    2 Offline
    2Stroke4Smoke
    wrote on last edited by
    #71

    The starter motor has a red wire only which connects to the starter solenoid (this is the square thing with two fuses in it by the battery). There is a black wire with a hook which connects to the neutral switch which is located near to the starter motor at the bottom of the engine casing on the flywheel side. this in turn plugs into the part of the loom which goes into the stator/generator coil via a bullet connector. Hope this helps.

    1 Reply Last reply
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    • B Offline
      B Offline
      BraDT
      wrote on last edited by BraDT
      #72

      @2Stroke4Smoke very helpful went through all wire and found a broken wire replaced and fixed nice bright sparks and fired up

      Thank you

      2 1 Reply Last reply
      1
      • B BraDT

        @2Stroke4Smoke very helpful went through all wire and found a broken wire replaced and fixed nice bright sparks and fired up

        Thank you

        2 Offline
        2 Offline
        2Stroke4Smoke
        wrote on last edited by
        #73

        @bradt Glad you got it sorted 🙂

        1 Reply Last reply
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        • B Offline
          B Offline
          BraDT
          wrote on last edited by
          #74

          So last night after during the match I decided to take the bike for a ride out see how everything was , bike felt great really responsive but loud but exhaust needs sorting

          Come out for work this morning bike fired up felt great work is only 5mile away iv got just round the corner and my red light came on and the bike was steaming pretty bad I coasted it to work and iv lost all my coolant I’m aware this could be down to the head gasket but I’m hoping it may be something else.

          There was pressure in the radiator when I took the cap off and the expansion bottle cap has stayed on any one know what else to check before I order a head gasket ?

          Thanks

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          • B Offline
            B Offline
            BraDT
            wrote on last edited by Mightyman
            #75

            Her she is looking pretty 🤔

            Irongamer727I 1 Reply Last reply
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            • B BraDT

              Her she is looking pretty 🤔

              Irongamer727I Offline
              Irongamer727I Offline
              Irongamer727
              wrote on last edited by
              #76

              @bradt have you bled the system of air?

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              • B Offline
                B Offline
                BraDT
                wrote on last edited by
                #77

                I did but maybe not long enough cannot see where the coolant is coming from it’s just dried all white over the barrel and head

                declanD 1 Reply Last reply
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                • B BraDT

                  I did but maybe not long enough cannot see where the coolant is coming from it’s just dried all white over the barrel and head

                  declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by declan
                  #78

                  @bradt coolant doesent dry I’ve had my fair share of leaks on hot engines and never seen it dry

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                  • B Offline
                    B Offline
                    BraDT
                    wrote on last edited by
                    #79

                    @declan surely any liquid would dry and leave some kind of substance after touching a hot engine. Iv reckon iv found the culprit there a little house what connect to carbs what isn’t fully on and can see it coming from there but the amount iv lost surely hasn’t come from there I’m unsure tired and frustrated and still gotta rude home on it tonight after work!

                    CalumC 1 Reply Last reply
                    0
                    • B BraDT

                      @declan surely any liquid would dry and leave some kind of substance after touching a hot engine. Iv reckon iv found the culprit there a little house what connect to carbs what isn’t fully on and can see it coming from there but the amount iv lost surely hasn’t come from there I’m unsure tired and frustrated and still gotta rude home on it tonight after work!

                      CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #80

                      @bradt Be alright, just take a bottle of water with you. Don't open that radiator cap until it's cooled mind you!

                      Always Originate, Never Pirate!

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                      • B Offline
                        B Offline
                        BraDT
                        wrote on last edited by
                        #81

                        So iv got back and did a little test on the way,

                        So when I’m cruising (not full throttle) the bike fine doesn’t smoke out the exhaust and no steam off the engine, so on a little open bit of road iv throttled the bike started slowing down and there u go smoke and steam

                        So seams to me when the pv kicks in I’m loosing coolant any ideas ??

                        2 1 Reply Last reply
                        0
                        • B BraDT

                          So iv got back and did a little test on the way,

                          So when I’m cruising (not full throttle) the bike fine doesn’t smoke out the exhaust and no steam off the engine, so on a little open bit of road iv throttled the bike started slowing down and there u go smoke and steam

                          So seams to me when the pv kicks in I’m loosing coolant any ideas ??

                          2 Offline
                          2 Offline
                          2Stroke4Smoke
                          wrote on last edited by
                          #82

                          @bradt Head gasket failure, happened to me two weeks ago. The water pump is driven off the crank so the higher the engine speed the more water is pumped round the engine and thus the more pressure in the cooling system so the higher the engine speed the more coolant will be lost to the crankcase. Just order a new one as it isn't a problem that will fix itself but rather will leave you stranded when you most need to get home! - I used an Athena head gasket and so far no issues, I think it was around £15.00 off ebay. It's pretty straightforward job, you'll need to check that the head isn't warped before reassembly by putting it on a known flat surface i.e a glass table or a granite work top and if you can rock it side to side, then it is warped. If it's warped you'll need to have it skimmed before reassembly - you can do this yourself or have someone do it for you.

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                          • B Offline
                            B Offline
                            BraDT
                            wrote on last edited by
                            #83

                            Wasn’t that long ago I head the skimmed and new gasket carnt see any visible leakage from bottom of the head top of barrel, I can see the odd drip coming from the hose where it connect to the head from the radiator.

                            But will be replacing the head gasket anyways done it plenty of times so it’s an easy enough job

                            But thanks for reply mate

                            2 1 Reply Last reply
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                            • B BraDT

                              Wasn’t that long ago I head the skimmed and new gasket carnt see any visible leakage from bottom of the head top of barrel, I can see the odd drip coming from the hose where it connect to the head from the radiator.

                              But will be replacing the head gasket anyways done it plenty of times so it’s an easy enough job

                              But thanks for reply mate

                              2 Offline
                              2 Offline
                              2Stroke4Smoke
                              wrote on last edited by
                              #84

                              @bradt You won't be able to see any visible leakage as it will be leaking internally - the coolant will be draining into the combustion chamber

                              1 Reply Last reply
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                              • CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #85

                                I'd say head gasket. Can only use Athena or genuine head gasket on these engines. Other copies fail.

                                Always Originate, Never Pirate!

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                                • B Offline
                                  B Offline
                                  BraDT
                                  wrote on last edited by
                                  #86

                                  Iv only ever used Athena gasket for my rebuilds

                                  Iv emailed pjme for a quote on rebore re skim and new piston to fit just in case the worse

                                  Going to re do the gasket over weekend and see how things go

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                                  • B Offline
                                    B Offline
                                    BraDT
                                    wrote on last edited by
                                    #87

                                    Hi does anyone know what size the studs should be for the exhaust ?

                                    Sitting on the bike , the right hand stud / bolt the threads are stripped does anyone know what size it should be because at the minute I’m only getting a m14 to fit but the other side is a m12

                                    Does anyone know how deep how wide it should be thanks ?

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                                    • F Offline
                                      F Offline
                                      finnerz89
                                      wrote on last edited by
                                      #88

                                      M8 on my bike lol. When you say M12 or M14 do you mean the spanner size?

                                      Current bikes:
                                      DT125X '07
                                      Street Triple R '11
                                      Aprilia ETV1000 '02

                                      Previous:
                                      DR650RSE '96
                                      FJ1200 '92

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                                      0
                                      • Glynn123G Offline
                                        Glynn123G Offline
                                        Glynn123
                                        wrote on last edited by
                                        #89

                                        Yeah M8 on mine too, my last cylinder had one M8 and the other drilled and tapped to M10, I'm guessing these alloy threads are easy to strip.

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                                        • B Offline
                                          B Offline
                                          BraDT
                                          wrote on last edited by
                                          #90

                                          I’m taking it round to me mates tomorrow he’s gunna tap and thread it properly while I change the head gaskets

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