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DT125R FORUM

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  4. Kit 200CC to upgrade the Yamaha dtr 125

Kit 200CC to upgrade the Yamaha dtr 125

Scheduled Pinned Locked Moved Top End
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  • Louis-DT-WRL Offline
    Louis-DT-WRL Offline
    Louis-DT-WR
    wrote on last edited by
    #2

    The blaster crank means you'll have to reduce spacer thickness behind primary drive gear and loose 30% meshing with the clutch teeth. I originally used a blaster crank in my 200cc project but replaced with a wr200 crank (with my wr200 top end) also if I remember correctly the blash has 0.8mm shorter stroke.

    Nice looking kit. Any more information?

    1 Reply Last reply
    0
    • 2 Offline
      2 Offline
      2stroketerry
      wrote on last edited by
      #3

      @Louis-James hi yes was aware of that so going to use some steel rod the same diameter as the shaft and and drill and tap to 11mm thread. Then cut the keyway in to match the shaft.
      0_1527105526564_1.jpg
      0_1527105543181_2.JPG
      0_1527105560633_3.jpg

      Louis-DT-WRL 1 Reply Last reply
      2
      • 2 2stroketerry

        @Louis-James hi yes was aware of that so going to use some steel rod the same diameter as the shaft and and drill and tap to 11mm thread. Then cut the keyway in to match the shaft.
        0_1527105526564_1.jpg
        0_1527105543181_2.JPG
        0_1527105560633_3.jpg

        Louis-DT-WRL Offline
        Louis-DT-WRL Offline
        Louis-DT-WR
        wrote on last edited by
        #4

        Good thing removing the washer behind the crank nut gives an extra 5mm from memory. What cylinder, head and powervalve are you using?

        Also from memory the flywheel sides tapered seat fits fine with the 03 DTR flywheel but didn't fit an electric start flywheel that I tried on. I also ran a "stepped Woodruff" key to advance the timing before I had the zeeltronic CDI made for the dt125r (didn't exist at the time) ran absolutely fine with the blaster crank but no where near as much torque as now with the zeeltronic

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        • 2 Offline
          2 Offline
          2stroketerry
          wrote on last edited by
          #5

          Hi @Louis-James parts are going on an 03 dtr and already fitted a 4 degree advanced woodruff key i made. The cylinder, head and powervalve have all just been custom made by BAracing in Portugal and all the porting a lot higher spec than an old 3xp cylinder for example. They build a lot of quick bikes with lots trophies for 1/4 mile records etc, they build a dt 100cc that will do 186kph and power wheelie in every gear.
          0_1527110062900_hh.JPG

          Louis-DT-WRL 2 Replies Last reply
          1
          • 2 2stroketerry

            Hi @Louis-James parts are going on an 03 dtr and already fitted a 4 degree advanced woodruff key i made. The cylinder, head and powervalve have all just been custom made by BAracing in Portugal and all the porting a lot higher spec than an old 3xp cylinder for example. They build a lot of quick bikes with lots trophies for 1/4 mile records etc, they build a dt 100cc that will do 186kph and power wheelie in every gear.
            0_1527110062900_hh.JPG

            Louis-DT-WRL Offline
            Louis-DT-WRL Offline
            Louis-DT-WR
            wrote on last edited by
            #6

            @2stroketerry what was the cylinder originally? 3xp? Does the head have frame mount? I'd be interested in a spare head for my spare brand new 3xp cylinder (nickasil)
            Very nice stuff 😎

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            • 2 2stroketerry

              Hi @Louis-James parts are going on an 03 dtr and already fitted a 4 degree advanced woodruff key i made. The cylinder, head and powervalve have all just been custom made by BAracing in Portugal and all the porting a lot higher spec than an old 3xp cylinder for example. They build a lot of quick bikes with lots trophies for 1/4 mile records etc, they build a dt 100cc that will do 186kph and power wheelie in every gear.
              0_1527110062900_hh.JPG

              Louis-DT-WRL Offline
              Louis-DT-WRL Offline
              Louis-DT-WR
              wrote on last edited by
              #7

              @2stroketerry said in Kit 200CC to upgrade the Yamaha dtr 125:

              Hi @Louis-James parts are going on an 03 dtr and already fitted a 4 degree advanced woodruff key i made. The cylinder, head and powervalve have all just been custom made by BAracing in Portugal and all the porting a lot higher spec than an old 3xp cylinder for example. They build a lot of quick bikes with lots trophies for 1/4 mile records etc, they build a dt 100cc that will do 186kph and power wheelie in every gear.
              0_1527110062900_hh.JPG

              I have one of these spare somewhere from before

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              • 2 Offline
                2 Offline
                2stroketerry
                wrote on last edited by
                #8

                Here is BAracing testing an Athena 170 they just built.
                https://www.facebook.com/TeamBARacing/videos/990810477764205/
                A friend had a spare 3xp head a while ago will see if still has it for you

                1 Reply Last reply
                1
                • Louis-DT-WRL Offline
                  Louis-DT-WRL Offline
                  Louis-DT-WR
                  wrote on last edited by
                  #9

                  Are you running a supermoto?
                  I find my 200 scary as the front wheel is hard to Keep down in 1-3 gears.
                  Any more pictures of your project? What carb will you run?

                  1 Reply Last reply
                  0
                  • CalumC Online
                    CalumC Online
                    Calum
                    wrote on last edited by
                    #10

                    Yeah fair play, those lads over in Portgual know their stuff.

                    Always Originate, Never Pirate!

                    1 Reply Last reply
                    1
                    • Glynn123G Offline
                      Glynn123G Offline
                      Glynn123
                      wrote on last edited by
                      #11

                      Interested in doing a similar thing with the woodruff key on my 125 bore Dt, wonder how big the affects of 4 degree advance are? Much loss in engine life also?

                      CalumC 1 Reply Last reply
                      0
                      • Glynn123G Glynn123

                        Interested in doing a similar thing with the woodruff key on my 125 bore Dt, wonder how big the affects of 4 degree advance are? Much loss in engine life also?

                        CalumC Online
                        CalumC Online
                        Calum
                        wrote on last edited by
                        #12

                        @glynn123 It's advancing the whole ignition system which is less than ideal. Increasing the risk of detonation and pointless if you just get an aftermarket ignition system since you can alter the spark electronically.

                        Always Originate, Never Pirate!

                        1 Reply Last reply
                        0
                        • J Offline
                          J Offline
                          jonne123
                          wrote on last edited by
                          #13

                          Where i can buy one link?

                          1 Reply Last reply
                          0
                          • T Offline
                            T Offline
                            theportingmaster
                            wrote on last edited by
                            #14

                            Team BARacing. https://www.facebook.com/groups/1491149367841270/

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