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DT125R FORUM

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  4. DT200WR restoration project pic heavy

DT200WR restoration project pic heavy

Scheduled Pinned Locked Moved DTR
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  • Louis-DT-WRL Offline
    Louis-DT-WRL Offline
    Louis-DT-WR
    wrote on last edited by
    #141

    So the oil pump was not flowing. Took it off and the outlet was block. Removed the hose tail and I drilled the smaller bore. Oil now flows through.

    Without taking the pump alart again I am unsure if I have drilled too deep and the oil is bypass internally. By blowing through it and operating the throttle.. it doesn't seem to flow more or less on throttle position. Does there need to be drive to the pump and is it a variable gear inside is what changes the flow?

    So going to have to inspect.
    Or compare to another.

    Also bike cuts out when put into gear with stand up or down.. I think it's a faulty sidestand switch
    A few little things to sort 🤣

    Anyway.. a few pics

    alt text
    alt text
    alt text

    alt text
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    1 Reply Last reply
    4
    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #142

      Bike looks superb. Done an excellent job there. Definitely will be on that infamous hall of fame...

      Yeah side stand switch is common on all bikes. Should be relatively simple to figure out.

      Hopefully it's the switch and not the CDI.

      Yeah pumps can be weird to diagnose, better run premix whilst you're figuring it all out!

      Always Originate, Never Pirate!

      Louis-DT-WRL 1 Reply Last reply
      1
      • CalumC Calum

        Bike looks superb. Done an excellent job there. Definitely will be on that infamous hall of fame...

        Yeah side stand switch is common on all bikes. Should be relatively simple to figure out.

        Hopefully it's the switch and not the CDI.

        Yeah pumps can be weird to diagnose, better run premix whilst you're figuring it all out!

        Louis-DT-WRL Offline
        Louis-DT-WRL Offline
        Louis-DT-WR
        wrote on last edited by
        #143

        @Calum thanks a lot man.

        It didn't have a side stand switch before.
        It was looped (wiring present) but I bought a universal switch. I'll do a circuit test on it.

        Yes I'm running premix arm. Engine is sweet!
        No leaks!

        NINJAN 1 Reply Last reply
        0
        • Louis-DT-WRL Louis-DT-WR

          @Calum thanks a lot man.

          It didn't have a side stand switch before.
          It was looped (wiring present) but I bought a universal switch. I'll do a circuit test on it.

          Yes I'm running premix arm. Engine is sweet!
          No leaks!

          NINJAN Offline
          NINJAN Offline
          NINJA
          wrote on last edited by NINJA
          #144

          @Louis-James The bike looks mint bud - TOP JOB!!! :thumbs_up_light_skin_tone:

          Have you ridden her yet???

          SEDUCED BY THE DARK SIDE!!!

          Louis-DT-WRL 1 Reply Last reply
          1
          • NINJAN NINJA

            @Louis-James The bike looks mint bud - TOP JOB!!! :thumbs_up_light_skin_tone:

            Have you ridden her yet???

            Louis-DT-WRL Offline
            Louis-DT-WRL Offline
            Louis-DT-WR
            wrote on last edited by
            #145

            @NINJA thank you 🙂
            I rode it before I stripped it down.... rapid!
            I've just got a few little things to sort out before taking it for a proper spin

            NINJAN 1 Reply Last reply
            1
            • Louis-DT-WRL Louis-DT-WR

              @NINJA thank you 🙂
              I rode it before I stripped it down.... rapid!
              I've just got a few little things to sort out before taking it for a proper spin

              NINJAN Offline
              NINJAN Offline
              NINJA
              wrote on last edited by
              #146

              @Louis-James COOL she should go better with the upgrades, let us know how she handles. 😉

              SEDUCED BY THE DARK SIDE!!!

              Louis-DT-WRL 1 Reply Last reply
              0
              • NINJAN NINJA

                @Louis-James COOL she should go better with the upgrades, let us know how she handles. 😉

                Louis-DT-WRL Offline
                Louis-DT-WRL Offline
                Louis-DT-WR
                wrote on last edited by
                #147

                @NINJA will do not too keen on knobblies on the road.. but definitely suits it physically

                NINJAN 1 Reply Last reply
                1
                • Louis-DT-WRL Louis-DT-WR

                  @NINJA will do not too keen on knobblies on the road.. but definitely suits it physically

                  NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by
                  #148

                  @Louis-James She's an enduro, so she should go anywhere you wanna take her!!! 😉

                  SEDUCED BY THE DARK SIDE!!!

                  Louis-DT-WRL 1 Reply Last reply
                  1
                  • NINJAN NINJA

                    @Louis-James She's an enduro, so she should go anywhere you wanna take her!!! 😉

                    Louis-DT-WRL Offline
                    Louis-DT-WRL Offline
                    Louis-DT-WR
                    wrote on last edited by
                    #149

                    Here's a running video.
                    https://youtu.be/s9rmjz71dsU

                    That oil pump was definitely blocked inside the casting..
                    Got another on order.

                    NINJAN 1 Reply Last reply
                    2
                    • Louis-DT-WRL Louis-DT-WR

                      Here's a running video.
                      https://youtu.be/s9rmjz71dsU

                      That oil pump was definitely blocked inside the casting..
                      Got another on order.

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by
                      #150

                      @Louis-James She sounds just like a proper 2 stroke should!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                      SEDUCED BY THE DARK SIDE!!!

                      Louis-DT-WRL 1 Reply Last reply
                      1
                      • NINJAN NINJA

                        @Louis-James She sounds just like a proper 2 stroke should!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                        Louis-DT-WRL Offline
                        Louis-DT-WRL Offline
                        Louis-DT-WR
                        wrote on last edited by
                        #151

                        @NINJA cheers 🙂

                        Can anyone help find me an original wr200 or dt200wr luggage rack.

                        I can't find it on the diagrams but many of them seem to have them from factory.

                        Part number?

                        Maybe only certain countries had them.

                        alt text

                        alt text

                        NINJAN 1 Reply Last reply
                        0
                        • Louis-DT-WRL Louis-DT-WR

                          @NINJA cheers 🙂

                          Can anyone help find me an original wr200 or dt200wr luggage rack.

                          I can't find it on the diagrams but many of them seem to have them from factory.

                          Part number?

                          Maybe only certain countries had them.

                          alt text

                          alt text

                          NINJAN Offline
                          NINJAN Offline
                          NINJA
                          wrote on last edited by
                          #152

                          @Louis-James Is that the original one which came with the bike? If so why not just get it re-powder coated???

                          SEDUCED BY THE DARK SIDE!!!

                          Louis-DT-WRL 1 Reply Last reply
                          0
                          • NINJAN NINJA

                            @Louis-James Is that the original one which came with the bike? If so why not just get it re-powder coated???

                            Louis-DT-WRL Offline
                            Louis-DT-WRL Offline
                            Louis-DT-WR
                            wrote on last edited by
                            #153

                            @NINJA it's not mine.. just a picture I found online

                            NINJAN 1 Reply Last reply
                            0
                            • Louis-DT-WRL Louis-DT-WR

                              @NINJA it's not mine.. just a picture I found online

                              NINJAN Offline
                              NINJAN Offline
                              NINJA
                              wrote on last edited by
                              #154

                              @Louis-James AAAHHHH OK - shame but I'm sure that you'll find one from somewhere??? 😉

                              SEDUCED BY THE DARK SIDE!!!

                              1 Reply Last reply
                              1
                              • DartyD Offline
                                DartyD Offline
                                Darty
                                wrote on last edited by Darty
                                #155

                                Complete the look. Full 90s.

                                https://www.ebay.co.uk/itm/VINTAGE-MENS-90S-SKI-SNOWBOARD-JACKET-PULLOVER-SIZE-XL-A2823/382737063987?_trkparms=aid%3D222007%26algo%3DSIM.MBE%26ao%3D2%26asc%3D20140122125356%26meid%3Ddd4268f2322b4c7bac0d6581a0049273%26pid%3D100005%26rk%3D1%26rkt%3D12%26sd%3D392217898710%26itm%3D382737063987&_trksid=p2047675.c100005.m1851

                                Keep it real

                                1 Reply Last reply
                                2
                                • Louis-DT-WRL Offline
                                  Louis-DT-WRL Offline
                                  Louis-DT-WR
                                  wrote on last edited by
                                  #156

                                  Here's the spare set of wheels and tyres that came with the bike.

                                  Top brand tyres to be fair.

                                  The rear wheel is a straight swap (3bn hub with 2.15 alloy rim)
                                  However the front wheel has a different hub... Like the late 90s yz.
                                  If the brake discs faces offset is correct then I could turn the hub in a lathe to get the brake disc to fit,

                                  Not really sure what I want to do with these wheels. Part of me wants to build them up with purple hubs and stainless spokes.

                                  I'd probably sell the tyres as they are MX ones

                                  alt text
                                  alt text
                                  alt text
                                  alt text

                                  alt text
                                  alt text
                                  alt text
                                  alt text
                                  alt text

                                  NottsbikerN 1 Reply Last reply
                                  0
                                  • Louis-DT-WRL Louis-DT-WR

                                    Here's the spare set of wheels and tyres that came with the bike.

                                    Top brand tyres to be fair.

                                    The rear wheel is a straight swap (3bn hub with 2.15 alloy rim)
                                    However the front wheel has a different hub... Like the late 90s yz.
                                    If the brake discs faces offset is correct then I could turn the hub in a lathe to get the brake disc to fit,

                                    Not really sure what I want to do with these wheels. Part of me wants to build them up with purple hubs and stainless spokes.

                                    I'd probably sell the tyres as they are MX ones

                                    alt text
                                    alt text
                                    alt text
                                    alt text

                                    alt text
                                    alt text
                                    alt text
                                    alt text
                                    alt text

                                    NottsbikerN Offline
                                    NottsbikerN Offline
                                    Nottsbiker
                                    wrote on last edited by
                                    #157

                                    @Louis-James you tried DTX wheels in your WR? I'm going to run mine this year as-is and rebuild it next winter but would like to sumo it and use as a commuter.

                                    Bike looks great btw!

                                    Carriers are ten a penny in Thailand and South America 😉

                                    Louis-DT-WRL 1 Reply Last reply
                                    0
                                    • Glynn123G Offline
                                      Glynn123G Offline
                                      Glynn123
                                      wrote on last edited by
                                      #158

                                      I've got a set of wr 200 wheels at home, front ones nice, back not so much but still usable, let me know if you're interested at all cause I'm not going back to nobbys anymore with my DT.

                                      Louis-DT-WRL 1 Reply Last reply
                                      0
                                      • Glynn123G Glynn123

                                        I've got a set of wr 200 wheels at home, front ones nice, back not so much but still usable, let me know if you're interested at all cause I'm not going back to nobbys anymore with my DT.

                                        Louis-DT-WRL Offline
                                        Louis-DT-WRL Offline
                                        Louis-DT-WR
                                        wrote on last edited by
                                        #159

                                        @Glynn123 do you have a picture of the front wheel?
                                        Is the tire on it?

                                        Glynn123G 1 Reply Last reply
                                        0
                                        • NottsbikerN Nottsbiker

                                          @Louis-James you tried DTX wheels in your WR? I'm going to run mine this year as-is and rebuild it next winter but would like to sumo it and use as a commuter.

                                          Bike looks great btw!

                                          Carriers are ten a penny in Thailand and South America 😉

                                          Louis-DT-WRL Offline
                                          Louis-DT-WRL Offline
                                          Louis-DT-WR
                                          wrote on last edited by
                                          #160

                                          @Nottsbiker thanks mate. The only wheels I've put on my dt200wr are the original ones.

                                          I will probably sell both tyres and the front complete wheel

                                          1 Reply Last reply
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