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DT125R FORUM

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  4. DT200WR restoration project pic heavy

DT200WR restoration project pic heavy

Scheduled Pinned Locked Moved DTR
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  • L Louis-DT-WR
    15 Nov 2018, 20:35

    @Calum cheers dude. Yes and more to come... Hopefully tomorrow.

    Only thing that might delay this project is that shock bearing + collars... Knowing how everyone always sends the wrong part😫

    C Offline
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    Calum
    wrote on 15 Nov 2018, 21:23 last edited by
    #31

    @Louis-James Know anyone with a Lathe? Collar wouldn't be hard to make.

    Always Originate, Never Pirate!

    L 1 Reply Last reply 16 Nov 2018, 17:17
    1
    • C Calum
      15 Nov 2018, 21:23

      @Louis-James Know anyone with a Lathe? Collar wouldn't be hard to make.

      L Offline
      L Offline
      Louis-DT-WR
      wrote on 16 Nov 2018, 17:17 last edited by
      #32

      @Calum yes a few people but I will need to do a drawing.. they don't like doing free hand jobs and programming for a small quantity isn't what they want

      1 Reply Last reply
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      • L Offline
        L Offline
        Louis-DT-WR
        wrote on 16 Nov 2018, 17:45 last edited by Louis-DT-WR
        #33

        Without this seal , you might as well not have an air filter. So I made a new one
        alt text
        New twin air filter on the way..

        I literally spent a hour cleaning bolts an fitting... But it has to be done 😉
        alt text

        alt text

        Even though the seat cover was in good condition, I wanted baby blue + Yamaha logo

        alt text

        One of my least favourite jobs... 2hrs of tweeking..
        I will let it shape over the weekend and then give it a final stretch.

        alt text

        alt text

        I like the red to match the forms and purpose to match the frame.. the graphics are blue and purple so the seat will make sense.

        alt text

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        • L Offline
          L Offline
          Louis-DT-WR
          wrote on 16 Nov 2018, 17:46 last edited by
          #34

          alt text

          Shock absorber came up nicely (no paint ) might consider re painting spring

          1 Reply Last reply
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          • C Offline
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            Calum
            wrote on 16 Nov 2018, 18:15 last edited by
            #35

            Wow, those handlebars are gorgeous!

            Might not be a bad shout to get the shock repainted, either to that original pink, or to adhere to your scheme.

            Looking sweet.

            Always Originate, Never Pirate!

            L 1 Reply Last reply 16 Nov 2018, 18:23
            1
            • C Calum
              16 Nov 2018, 18:15

              Wow, those handlebars are gorgeous!

              Might not be a bad shout to get the shock repainted, either to that original pink, or to adhere to your scheme.

              Looking sweet.

              L Offline
              L Offline
              Louis-DT-WR
              wrote on 16 Nov 2018, 18:23 last edited by
              #36

              @Calum glad I choose red .. cheers, shock is in very good condition for age, the soft-hard adjusters work with ease. I'll keep it pink

              1 Reply Last reply
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              • M Offline
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                Minia
                wrote on 17 Nov 2018, 14:27 last edited by
                #37

                0_1542464808256_tenor.gif

                Good looking parts there!

                Yamaha DT125R Blue 2002, XT 125 1982, Yamaha WR250Z 1992, BMW GS650F 1994, Benelli BN302 2015

                L 1 Reply Last reply 19 Nov 2018, 11:25
                1
                • M Minia
                  17 Nov 2018, 14:27

                  0_1542464808256_tenor.gif

                  Good looking parts there!

                  L Offline
                  L Offline
                  Louis-DT-WR
                  wrote on 19 Nov 2018, 11:25 last edited by
                  #38

                  @Minia even more Gucci bits here..

                  Very pleased with the quality of the graphics. Full set but not shown in picture.

                  Sorted out the shocks top bearing now.

                  Blanked of carb warmer outlets on cylinder head.

                  New clear hoses came.

                  alt text

                  alt text

                  1 Reply Last reply
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                  • L Offline
                    L Offline
                    Louis-DT-WR
                    wrote on 19 Nov 2018, 13:59 last edited by
                    #39

                    And this arrived. alt text

                    C 1 Reply Last reply 19 Nov 2018, 14:16
                    2
                    • L Louis-DT-WR
                      19 Nov 2018, 13:59

                      And this arrived. alt text

                      C Offline
                      C Offline
                      Calum
                      wrote on 19 Nov 2018, 14:16 last edited by
                      #40

                      @Louis-James Oh wow, be almost criminal to use that!!!

                      Always Originate, Never Pirate!

                      L 1 Reply Last reply 19 Nov 2018, 14:17
                      1
                      • C Calum
                        19 Nov 2018, 14:16

                        @Louis-James Oh wow, be almost criminal to use that!!!

                        L Offline
                        L Offline
                        Louis-DT-WR
                        wrote on 19 Nov 2018, 14:17 last edited by
                        #41

                        @Calum said in DT200WR restoration project pic heavy:

                        @Louis-James Oh wow, be almost criminal to use that!!!

                        If it was OEM 😁but a £38 Chinese copy

                        C N 2 Replies Last reply 19 Nov 2018, 15:30
                        1
                        • L Louis-DT-WR
                          19 Nov 2018, 14:17

                          @Calum said in DT200WR restoration project pic heavy:

                          @Louis-James Oh wow, be almost criminal to use that!!!

                          If it was OEM 😁but a £38 Chinese copy

                          C Offline
                          C Offline
                          Calum
                          wrote on 19 Nov 2018, 15:30 last edited by
                          #42

                          @Louis-James Bargain 🙂

                          Always Originate, Never Pirate!

                          1 Reply Last reply
                          1
                          • L Louis-DT-WR
                            19 Nov 2018, 14:17

                            @Calum said in DT200WR restoration project pic heavy:

                            @Louis-James Oh wow, be almost criminal to use that!!!

                            If it was OEM 😁but a £38 Chinese copy

                            N Offline
                            N Offline
                            NINJA
                            wrote on 19 Nov 2018, 20:02 last edited by
                            #43

                            @Louis-James WOW clocks look damn good for a copy. Post a link dude as others may wanna grab some. 😉

                            SEDUCED BY THE DARK SIDE!!!

                            L 1 Reply Last reply 19 Nov 2018, 20:06
                            1
                            • N NINJA
                              19 Nov 2018, 20:02

                              @Louis-James WOW clocks look damn good for a copy. Post a link dude as others may wanna grab some. 😉

                              L Offline
                              L Offline
                              Louis-DT-WR
                              wrote on 19 Nov 2018, 20:06 last edited by
                              #44

                              @NINJA Speedometer Kilometer Odometer Gauge Tachometer Clock Instrument Gauges Assembly For Yamaha DT125R DT200R DT200WR DT 125 200 R
                              https://s.click.aliexpress.com/e/bewqNZY5

                              N D 2 Replies Last reply 19 Nov 2018, 20:36
                              1
                              • L Louis-DT-WR
                                19 Nov 2018, 20:06

                                @NINJA Speedometer Kilometer Odometer Gauge Tachometer Clock Instrument Gauges Assembly For Yamaha DT125R DT200R DT200WR DT 125 200 R
                                https://s.click.aliexpress.com/e/bewqNZY5

                                N Offline
                                N Offline
                                NINJA
                                wrote on 19 Nov 2018, 20:36 last edited by
                                #45

                                @Louis-James Good ole Ali express to the rescue!!! :thumbs_up_light_skin_tone:

                                SEDUCED BY THE DARK SIDE!!!

                                1 Reply Last reply
                                1
                                • L Louis-DT-WR
                                  19 Nov 2018, 20:06

                                  @NINJA Speedometer Kilometer Odometer Gauge Tachometer Clock Instrument Gauges Assembly For Yamaha DT125R DT200R DT200WR DT 125 200 R
                                  https://s.click.aliexpress.com/e/bewqNZY5

                                  D Offline
                                  D Offline
                                  declan
                                  wrote on 20 Nov 2018, 07:34 last edited by
                                  #46

                                  @Louis-James they look crap on the photo but in real life on your pic they look beautiful lol Ali confuses me too much to order anything

                                  1 Reply Last reply
                                  1
                                  • L Offline
                                    L Offline
                                    Louis-DT-WR
                                    wrote on 20 Nov 2018, 13:15 last edited by
                                    #47

                                    So , the silver parts were ready and the exhaust expansion was blasted..
                                    I may upgrade to a FMF system or dep. And sell this exhaust.

                                    Started prepping bits for assembly. Tapping holes etc.

                                    alt text

                                    alt text
                                    alt text

                                    alt text

                                    alt text

                                    alt text

                                    1 Reply Last reply
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                                    • L Offline
                                      L Offline
                                      Louis-DT-WR
                                      wrote on 20 Nov 2018, 15:45 last edited by
                                      #48

                                      As suspected not all wires on the new clocks were correct.

                                      New clocks had a blank where the oil light is and a completely fake temperature light..

                                      So I transfer all original loom onto the new clocks and drilled a hole for the temp light and put a long bulb holder in to hold the bulb close to the "red" window
                                      alt text

                                      alt text

                                      alt text

                                      New temp light
                                      alt text

                                      Brand new fully functional clocks at a fraction of YAMAHA cost:

                                      alt text

                                      N 1 Reply Last reply 20 Nov 2018, 16:29
                                      0
                                      • L Louis-DT-WR
                                        20 Nov 2018, 15:45

                                        As suspected not all wires on the new clocks were correct.

                                        New clocks had a blank where the oil light is and a completely fake temperature light..

                                        So I transfer all original loom onto the new clocks and drilled a hole for the temp light and put a long bulb holder in to hold the bulb close to the "red" window
                                        alt text

                                        alt text

                                        alt text

                                        New temp light
                                        alt text

                                        Brand new fully functional clocks at a fraction of YAMAHA cost:

                                        alt text

                                        N Offline
                                        N Offline
                                        NINJA
                                        wrote on 20 Nov 2018, 16:29 last edited by
                                        #49

                                        @Louis-James All nice and shiny, which finish is it on those silver parts???

                                        SEDUCED BY THE DARK SIDE!!!

                                        L 1 Reply Last reply 20 Nov 2018, 17:19
                                        1
                                        • N NINJA
                                          20 Nov 2018, 16:29

                                          @Louis-James All nice and shiny, which finish is it on those silver parts???

                                          L Offline
                                          L Offline
                                          Louis-DT-WR
                                          wrote on 20 Nov 2018, 17:19 last edited by
                                          #50

                                          @NINJA I'm not sure , I just asked for a semi gloss silver powdercoat

                                          N 1 Reply Last reply 20 Nov 2018, 17:45
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