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DT125R FORUM

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  4. Power valve o rings?

Power valve o rings?

Scheduled Pinned Locked Moved Engine
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  • S Offline
    S Offline
    SpookDog
    wrote on last edited by
    #2

    That’s utube not iTunes! Ducking spellcheck!

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    • CalumC Online
      CalumC Online
      Calum
      wrote on last edited by
      #3

      alt text

      You don't need a video to know how to disassemble it. It's like 5 pieces.

      Always Originate, Never Pirate!

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      • S Offline
        S Offline
        SpookDog
        wrote on last edited by
        #4

        I don’t know where the seal fit is all. Putting it together and in is no problem. I just don’t think it was correct when I took it out..

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        • S Offline
          S Offline
          SpookDog
          wrote on last edited by
          #5

          Or are the orange seals for servo PVs only?...

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          • CalumC Online
            CalumC Online
            Calum
            wrote on last edited by
            #6

            No 19 are the seals. They sit in the bushes.

            Always Originate, Never Pirate!

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            • S Offline
              S Offline
              SpookDog
              wrote on last edited by
              #7

              The kickstart side is straightforward, simple groove that fits perfectly. It’s the gearchange side that has no groove or place for a seal. The previous owner had the orange one just flopping around and a black smaller o ring squashed flat between the bush and the cover. Neither of those two are affecting a seal. I’ll check and see if there’s a paper gasket for that side. That would be enough of a seal...
              It’s frustrating when the last owner didn’t know what they were doing, it makes reassembly a bear!...

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              • CalumC Online
                CalumC Online
                Calum
                wrote on last edited by
                #8

                The pictures are a give away.

                The bush there has a groove cut out of it, the O-Ring sits inside the groove, the bush secures to powervalve in place.

                Always Originate, Never Pirate!

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                • S Offline
                  S Offline
                  SpookDog
                  wrote on last edited by
                  #9

                  Sorry bud? Pics? I get a link with ‘all text’ access denied.
                  Neither my bush or the cover have oring grooves on them, on that side. I wish I could post pics to show you what I mean but I just have a phone.

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                  • CalumC Online
                    CalumC Online
                    Calum
                    wrote on last edited by
                    #10

                    @SpookDog Oh Yeah 🤣 How annoying.

                    Sorry, it looks like they are blocking that resource.

                    It's a parts diagram showing you where the O-Rings go.

                    https://www.fowlersparts.co.uk/main/img/assemblies/large/e2bbdd33f448b949dadded717beb407f.png?6

                    I'll get it hosted elsewhere and link it in.

                    Always Originate, Never Pirate!

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                    • S Offline
                      S Offline
                      SpookDog
                      wrote on last edited by
                      #11

                      Fowler’s don’t like hotlinking apparently!😊
                      I found the diagram, unfortunately it is different from what I have fitted. I found I can affect a seal if I slip the oring over the end cap. Without it the whole cap/bush is very loose. It slops around loads! Whereas the other side is a good fit.
                      I wasn’t even sure if it was original to the barrel. Who knows what butchery was done before. The PV has 3bn on it I think, yet the barrel is 3mb. I don’t know if there’s a difference. I’m still fumbling around in the dark. The only other 2strokes I’ve worked on were air cooled, ts er’s, and more shedloads of Vespa & Lambretta’s than I can recall. I don’t recall them having an oring between them 🙂
                      Cheers bud!

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                      • CalumC Online
                        CalumC Online
                        Calum
                        wrote on last edited by
                        #12

                        The bushes wear out.

                        There were different types of powervalves, not sure how they differed on the bush side of things though.

                        Always Originate, Never Pirate!

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                        • S Offline
                          S Offline
                          SpookDog
                          wrote on last edited by
                          #13

                          One more question! Do you know what the black oring is for? I’ve got a full gasket set with black oring, but the only black oring I found was squashed into the PV and is obviously not right.
                          It’s about 3/4 inch.

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                          • S Offline
                            S Offline
                            SpookDog
                            wrote on last edited by
                            #14

                            Sorry, was busy thumb typing on a tiny screen!🤪
                            It’s not just the bush, the end cap it fits into also seems small. Plus it’s fixed, doesn’t move...
                            I’m guessing that the 3mb was a later servo operated valve? Totally different end cap on that side?...

                            CalumC 1 Reply Last reply
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                            • S SpookDog

                              Sorry, was busy thumb typing on a tiny screen!🤪
                              It’s not just the bush, the end cap it fits into also seems small. Plus it’s fixed, doesn’t move...
                              I’m guessing that the 3mb was a later servo operated valve? Totally different end cap on that side?...

                              CalumC Online
                              CalumC Online
                              Calum
                              wrote on last edited by
                              #15

                              @SpookDog the markings on the powervalve are misleading. I can't remember what is on the 3mb barrel. I do know that the two barrels take different valves, but I don't think the codes are representative.

                              Always Originate, Never Pirate!

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                              • NottsbikerN Offline
                                NottsbikerN Offline
                                Nottsbiker
                                wrote on last edited by
                                #16

                                Dont do what I did when I was being stupid and try and fit the o-rings onto the power valve itself lol

                                They go into the end caps and there is also an orange seal for the pulley end as well

                                I also got a black o-ring in my Athena gasket kit from PJME and have no idea where it goes

                                Wish it was the thermostat one as I need one but its the wrong size

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                                • CalumC Online
                                  CalumC Online
                                  Calum
                                  wrote on last edited by
                                  #17

                                  Thermostat is paper gasket IIRC. Kellogs Cereal will do.

                                  Always Originate, Never Pirate!

                                  NottsbikerN 1 Reply Last reply
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                                  • S Offline
                                    S Offline
                                    SpookDog
                                    wrote on last edited by
                                    #18

                                    Same as in my gasket set, it’s to small. You need a 33mm one for the thermostat. Get one from eBay. If you don’t have an account someone here will probably order it for you. It’ll be pennies ...

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                                    • S Offline
                                      S Offline
                                      SpookDog
                                      wrote on last edited by
                                      #19

                                      Sorry it’s 27mm Inner Diametre X 2.5 or 3mm Cross Section.

                                      Calum, cheers for the info bud, it puts my mind to rest. I always worry more when learning a new engine...

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                                      • CalumC Calum

                                        Thermostat is paper gasket IIRC. Kellogs Cereal will do.

                                        NottsbikerN Offline
                                        NottsbikerN Offline
                                        Nottsbiker
                                        wrote on last edited by
                                        #20

                                        @Calum there is an o-ring under the thermostat itself with the gasket above that

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                                        • S Offline
                                          S Offline
                                          SpookDog
                                          wrote on last edited by
                                          #21

                                          The small oring in the gasket set is for the metal coolant pipe. It goes on the end that mates to the pump. Mysteries solved!...

                                          1 Reply Last reply
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