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DT125R FORUM

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  4. Power valve o rings?

Power valve o rings?

Scheduled Pinned Locked Moved Engine
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  • S Offline
    S Offline
    SpookDog
    wrote on last edited by
    #9

    Sorry bud? Pics? I get a link with ‘all text’ access denied.
    Neither my bush or the cover have oring grooves on them, on that side. I wish I could post pics to show you what I mean but I just have a phone.

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    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #10

      @SpookDog Oh Yeah 🤣 How annoying.

      Sorry, it looks like they are blocking that resource.

      It's a parts diagram showing you where the O-Rings go.

      https://www.fowlersparts.co.uk/main/img/assemblies/large/e2bbdd33f448b949dadded717beb407f.png?6

      I'll get it hosted elsewhere and link it in.

      Always Originate, Never Pirate!

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      • S Offline
        S Offline
        SpookDog
        wrote on last edited by
        #11

        Fowler’s don’t like hotlinking apparently!😊
        I found the diagram, unfortunately it is different from what I have fitted. I found I can affect a seal if I slip the oring over the end cap. Without it the whole cap/bush is very loose. It slops around loads! Whereas the other side is a good fit.
        I wasn’t even sure if it was original to the barrel. Who knows what butchery was done before. The PV has 3bn on it I think, yet the barrel is 3mb. I don’t know if there’s a difference. I’m still fumbling around in the dark. The only other 2strokes I’ve worked on were air cooled, ts er’s, and more shedloads of Vespa & Lambretta’s than I can recall. I don’t recall them having an oring between them 🙂
        Cheers bud!

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        • CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #12

          The bushes wear out.

          There were different types of powervalves, not sure how they differed on the bush side of things though.

          Always Originate, Never Pirate!

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          • S Offline
            S Offline
            SpookDog
            wrote on last edited by
            #13

            One more question! Do you know what the black oring is for? I’ve got a full gasket set with black oring, but the only black oring I found was squashed into the PV and is obviously not right.
            It’s about 3/4 inch.

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            • S Offline
              S Offline
              SpookDog
              wrote on last edited by
              #14

              Sorry, was busy thumb typing on a tiny screen!🤪
              It’s not just the bush, the end cap it fits into also seems small. Plus it’s fixed, doesn’t move...
              I’m guessing that the 3mb was a later servo operated valve? Totally different end cap on that side?...

              CalumC 1 Reply Last reply
              0
              • S SpookDog

                Sorry, was busy thumb typing on a tiny screen!🤪
                It’s not just the bush, the end cap it fits into also seems small. Plus it’s fixed, doesn’t move...
                I’m guessing that the 3mb was a later servo operated valve? Totally different end cap on that side?...

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #15

                @SpookDog the markings on the powervalve are misleading. I can't remember what is on the 3mb barrel. I do know that the two barrels take different valves, but I don't think the codes are representative.

                Always Originate, Never Pirate!

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                • NottsbikerN Offline
                  NottsbikerN Offline
                  Nottsbiker
                  wrote on last edited by
                  #16

                  Dont do what I did when I was being stupid and try and fit the o-rings onto the power valve itself lol

                  They go into the end caps and there is also an orange seal for the pulley end as well

                  I also got a black o-ring in my Athena gasket kit from PJME and have no idea where it goes

                  Wish it was the thermostat one as I need one but its the wrong size

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                  • CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #17

                    Thermostat is paper gasket IIRC. Kellogs Cereal will do.

                    Always Originate, Never Pirate!

                    NottsbikerN 1 Reply Last reply
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                    • S Offline
                      S Offline
                      SpookDog
                      wrote on last edited by
                      #18

                      Same as in my gasket set, it’s to small. You need a 33mm one for the thermostat. Get one from eBay. If you don’t have an account someone here will probably order it for you. It’ll be pennies ...

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                      • S Offline
                        S Offline
                        SpookDog
                        wrote on last edited by
                        #19

                        Sorry it’s 27mm Inner Diametre X 2.5 or 3mm Cross Section.

                        Calum, cheers for the info bud, it puts my mind to rest. I always worry more when learning a new engine...

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                        • CalumC Calum

                          Thermostat is paper gasket IIRC. Kellogs Cereal will do.

                          NottsbikerN Offline
                          NottsbikerN Offline
                          Nottsbiker
                          wrote on last edited by
                          #20

                          @Calum there is an o-ring under the thermostat itself with the gasket above that

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                          • S Offline
                            S Offline
                            SpookDog
                            wrote on last edited by
                            #21

                            The small oring in the gasket set is for the metal coolant pipe. It goes on the end that mates to the pump. Mysteries solved!...

                            1 Reply Last reply
                            1
                            • CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #22

                              Hhmm, yeah it's been such a long time since I've worked on that engine

                              Always Originate, Never Pirate!

                              1 Reply Last reply
                              0
                              • S Offline
                                S Offline
                                SpookDog
                                wrote on last edited by
                                #23

                                Hey! You weren’t wrong, there is a paper gasket. I was wrong about the oring though. It’s to big for the coolant pipe🙄

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