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DT125R FORUM

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  4. So Close!...

So Close!...

Scheduled Pinned Locked Moved DTR
1.1k Posts 26 Posters 207.7k Views
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  • S SpookDog

    @Calum

    Can you remember what you paid for, say, the 2 engine casings and barrel & head? Just to get an idea…

    CalumC Online
    CalumC Online
    Calum
    wrote on last edited by Calum
    #747

    @SpookDog £30 per hour blasting, is what the invoice says.

    Always Originate, Never Pirate!

    1 Reply Last reply
    0
    • S SpookDog

      @Calum

      Can you remember what you paid for, say, the 2 engine casings and barrel & head? Just to get an idea…

      S Offline
      S Offline
      SpookDog
      wrote on last edited by
      #748

      FML! 🫤

      I wish it would stop being so very wet all the time! I work under a corrugated car port roof on the (cardboard covered) floor at my siss’s house. It really puts a ding into everything I want to do. I need to spray my frame so it doesn’t get ‘salt seasoned’ again this winter, it’s had a rough ‘couple of’…
      Can’t do it, so why bother trying to make the motor look good? I’d settle for being able to do a deep clean & degrease on it at the moment…

      Sorry, I’m just pissed off @ tm

      S 1 Reply Last reply
      0
      • S SpookDog

        FML! 🫤

        I wish it would stop being so very wet all the time! I work under a corrugated car port roof on the (cardboard covered) floor at my siss’s house. It really puts a ding into everything I want to do. I need to spray my frame so it doesn’t get ‘salt seasoned’ again this winter, it’s had a rough ‘couple of’…
        Can’t do it, so why bother trying to make the motor look good? I’d settle for being able to do a deep clean & degrease on it at the moment…

        Sorry, I’m just pissed off @ tm

        S Offline
        S Offline
        SpookDog
        wrote on last edited by SpookDog
        #749

        Had a weird one a day ago, my bike was suddenly really noisy. It’s been making a ‘Blang, blang, blang!’ noise on startup for a while. I assumed it was just ‘4 stroking’ from the choke and damp cold conditions, fuel condensation in the chamber/barrel kinda stuff. I also thought it might be oil in the tailpipe clogging the wadding, so I unpopped the rivets and took it apart. The wadding was totally soaked with water! It was like a sanitary pad had been chucked in a swimming pool! 🫤 if you just touched it water pissed out of the fibres!
        It’s weird cause the bikes always parked under cover. You’d think it would dry out when ridden as well!…

        Put new wadding in, which was awkward because only the ‘end cap’ of the silencer comes off. the hole-pierced tube is welded into the tailpipe. I ended up having to put the wadding in in bits and bobs to get it even. It sounds really nice and deep/quiet now, as well as actually running a lot better 🙂 …

        Still trying to get the casings cleaned up enough to put all the new bearings in. Bloody miserable weather! It makes for really slow going progress 🫤 …

        ———————

        I can’t remember when I fitted the bigger front calliper to the rear, but it’s still going good with better ‘bite’ and hasn’t needed adjustment. I really thought I’d need the bigger master to make the most of it, but it doesn’t. Then I suppose much bigger bikes with twin front discs don’t use massive master cylinders? Or multi piston rear callipers even? I must of fuxed up the first time I installed it 😜 …

        S 1 Reply Last reply
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        • S SpookDog

          Had a weird one a day ago, my bike was suddenly really noisy. It’s been making a ‘Blang, blang, blang!’ noise on startup for a while. I assumed it was just ‘4 stroking’ from the choke and damp cold conditions, fuel condensation in the chamber/barrel kinda stuff. I also thought it might be oil in the tailpipe clogging the wadding, so I unpopped the rivets and took it apart. The wadding was totally soaked with water! It was like a sanitary pad had been chucked in a swimming pool! 🫤 if you just touched it water pissed out of the fibres!
          It’s weird cause the bikes always parked under cover. You’d think it would dry out when ridden as well!…

          Put new wadding in, which was awkward because only the ‘end cap’ of the silencer comes off. the hole-pierced tube is welded into the tailpipe. I ended up having to put the wadding in in bits and bobs to get it even. It sounds really nice and deep/quiet now, as well as actually running a lot better 🙂 …

          Still trying to get the casings cleaned up enough to put all the new bearings in. Bloody miserable weather! It makes for really slow going progress 🫤 …

          ———————

          I can’t remember when I fitted the bigger front calliper to the rear, but it’s still going good with better ‘bite’ and hasn’t needed adjustment. I really thought I’d need the bigger master to make the most of it, but it doesn’t. Then I suppose much bigger bikes with twin front discs don’t use massive master cylinders? Or multi piston rear callipers even? I must of fuxed up the first time I installed it 😜 …

          S Offline
          S Offline
          SpookDog
          wrote on last edited by
          #750

          Anyone have a half decent, usable set of clutch side casing screw-bolts they can let go? Preferably Jap Ind Std OEM one’s?…

          CalumC 1 Reply Last reply
          0
          • S SpookDog

            Anyone have a half decent, usable set of clutch side casing screw-bolts they can let go? Preferably Jap Ind Std OEM one’s?…

            CalumC Online
            CalumC Online
            Calum
            wrote on last edited by
            #751

            @SpookDog gawd the OEM stuff is awful! Made of cheese I swear. I think all mine either rounded off or snapped when I took it apart.

            Always Originate, Never Pirate!

            S 2 Replies Last reply
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            • CalumC Calum

              @SpookDog gawd the OEM stuff is awful! Made of cheese I swear. I think all mine either rounded off or snapped when I took it apart.

              S Offline
              S Offline
              SpookDog
              wrote on last edited by SpookDog
              #752

              @Calum

              I found out that they are OK as long as you use a JIS (🦴👌💦!!) screwdriver bit. Anything else chews out the + in them.
              The OEM bolt & nuts are the best I’ve ever seen! I love the way you can re~tweak the lock nuts by adjusting the stainless tangs!…
              ———————————

              @OllieDTR

              I forgot to text you! I’m sorry, I’ve spent the entire afternoon putting new bearings in my casings, which for me is a fuxin stressful job! Heat, chant&pray, tap! & repeat! 😜 The balancer shaft bearings are the worst!
              Job done though. Tomorrow is gearbox & crank in and ‘lump’ together, I hope!

              I’ve texted you my siss’s post code, and when you’re coming over to Poole way drop me a text and I’ll arrange shiznezz with you…
              Or if you’re here tonight give me a shout…
              Or I’ll post it if you want…

              1 Reply Last reply
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              • CalumC Calum

                @SpookDog gawd the OEM stuff is awful! Made of cheese I swear. I think all mine either rounded off or snapped when I took it apart.

                S Offline
                S Offline
                SpookDog
                wrote on last edited by
                #753

                @Calum

                I think you’re just addicted to titanium 😜 …

                CalumC 1 Reply Last reply
                1
                • S SpookDog

                  @Calum

                  I think you’re just addicted to titanium 😜 …

                  CalumC Online
                  CalumC Online
                  Calum
                  wrote on last edited by
                  #754

                  @SpookDog Ordered a set of titanium studs this morning for my ETX this morning 🤣

                  Listen, when it comes for OEM bonus points I'll admit, you can't beat that factory look. The issue I have, is none of my stuff is mint and the real art is doing a @scrimsmustang or @oldman build. The attention to detail for the OEM goodness is beyond anything I'll ever accomplish.

                  Always Originate, Never Pirate!

                  S 1 Reply Last reply
                  0
                  • CalumC Calum

                    @SpookDog Ordered a set of titanium studs this morning for my ETX this morning 🤣

                    Listen, when it comes for OEM bonus points I'll admit, you can't beat that factory look. The issue I have, is none of my stuff is mint and the real art is doing a @scrimsmustang or @oldman build. The attention to detail for the OEM goodness is beyond anything I'll ever accomplish.

                    S Offline
                    S Offline
                    SpookDog
                    wrote on last edited by SpookDog
                    #755

                    @Calum

                    I’m not an original’o’phobe myself, personally. I just think the OEM ones are better than aftermarket replacement ones. Not including titanium or stainless upgrades, which I would use if I weren’t so ‘broke a$$’ 🙃

                    I do get people wanting originality on classic things, but I’ve always got the most out of doing my own thing. Cutting, welding/splicing and usually Matt black (cause of the broke ass thing 🙂) with the lettering on the tyres picked out in white (child of the 70’s!)…

                    PS! Do the clutch springs need upgrading with an Athena kit? Or is standard fine?…

                    S MadGyverM 2 Replies Last reply
                    1
                    • S SpookDog

                      @Calum

                      I’m not an original’o’phobe myself, personally. I just think the OEM ones are better than aftermarket replacement ones. Not including titanium or stainless upgrades, which I would use if I weren’t so ‘broke a$$’ 🙃

                      I do get people wanting originality on classic things, but I’ve always got the most out of doing my own thing. Cutting, welding/splicing and usually Matt black (cause of the broke ass thing 🙂) with the lettering on the tyres picked out in white (child of the 70’s!)…

                      PS! Do the clutch springs need upgrading with an Athena kit? Or is standard fine?…

                      S Offline
                      S Offline
                      SpookDog
                      wrote on last edited by
                      #756

                      Got the bottom end pinned together, despite the wind which always blows crap about when I’m doing engine internals! I put up a beach umbrella and hid behind it.
                      It went together well, this is my third bottom end rebuild and I like to think I’ve improved a bit each time 🙂 The new crank spins real easy, you could blow on it and spool it up!…

                      1 Reply Last reply
                      2
                      • CalumC Online
                        CalumC Online
                        Calum
                        wrote on last edited by
                        #757

                        I'm not going to lie, you use your bike a damn sight more than I use any of mine! I mostly cycle/run everywhere.

                        No you don't need clutch springs for the Athena 170 kit, so long as your clutch is healthy you should be fine. That said, I run the stiffer spring setup, along with the EBC Dirt clutch plates.

                        Been out on my DT today and it is running CRISP in this weather. Really hurtles along!

                        Yeah it's satisfying riding the bike with a motor you've put together.

                        Always Originate, Never Pirate!

                        1 Reply Last reply
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                        • S SpookDog

                          @Calum

                          I’m not an original’o’phobe myself, personally. I just think the OEM ones are better than aftermarket replacement ones. Not including titanium or stainless upgrades, which I would use if I weren’t so ‘broke a$$’ 🙃

                          I do get people wanting originality on classic things, but I’ve always got the most out of doing my own thing. Cutting, welding/splicing and usually Matt black (cause of the broke ass thing 🙂) with the lettering on the tyres picked out in white (child of the 70’s!)…

                          PS! Do the clutch springs need upgrading with an Athena kit? Or is standard fine?…

                          MadGyverM Offline
                          MadGyverM Offline
                          MadGyver
                          wrote on last edited by
                          #758

                          @SpookDog said in So Close!...:

                          I would use if I weren’t so ‘broke a$$’ 🙃

                          I do get people wanting originality on classic things, but I’ve always got the most out of doing my own thing. Cutting, welding/splicing and usually Matt black (cause of the broke ass thing 🙂) with the lettering on the tyres picked out in white (child of the 70’s!)…

                          I understand you so much and I am in your "broke a$$" team as well (but 80s child).

                          I need my tools and a pile of junk.....

                          1 Reply Last reply
                          0
                          • S Offline
                            S Offline
                            SpookDog
                            wrote on last edited by
                            #759

                            Didn’t get owt done today. Bike was running properly crisp tho! It was like the cold dense air was a nitrous hit for the old bee~atch! The bits & bobs motor I’ve got in at the moment has done me reall, really well considering the absolute state of it! I’m just coming up on 30,000miles since I got and built the bike & engine!…
                            All the hassles I’ve had and IT has never left me stranded on the side of the road. Bless!!…

                            I’m quite looking forward to the new chapter in Its incarnation . I’m hoping it’ll run like a dream from here on out 😜
                            ☠️🐾🐾

                            1 Reply Last reply
                            1
                            • CalumC Online
                              CalumC Online
                              Calum
                              wrote on last edited by
                              #760

                              I seriously can't get over how much you ride lmao. I don't think I've done 30k miles in all of the vehicles I've owned.

                              Always Originate, Never Pirate!

                              S 1 Reply Last reply
                              0
                              • CalumC Calum

                                I seriously can't get over how much you ride lmao. I don't think I've done 30k miles in all of the vehicles I've owned.

                                S Offline
                                S Offline
                                SpookDog
                                wrote on last edited by
                                #761

                                I still need a gudgeon pin for an Athena 170 piston. It’s 16mm x 56mm. The only one I can find is 16 x 57mm…

                                If anyone has put a new piston in their Athena kit and still has the old pin please let me know. I can’t do any more to my build till I get one 😐 …

                                Cheers Peeps!…

                                CalumC MadGyverM 2 Replies Last reply
                                0
                                • S SpookDog

                                  I still need a gudgeon pin for an Athena 170 piston. It’s 16mm x 56mm. The only one I can find is 16 x 57mm…

                                  If anyone has put a new piston in their Athena kit and still has the old pin please let me know. I can’t do any more to my build till I get one 😐 …

                                  Cheers Peeps!…

                                  CalumC Online
                                  CalumC Online
                                  Calum
                                  wrote on last edited by
                                  #762

                                  @SpookDog I only recently threw away an Athena 170 gudgeon pin that only saw a few hundred miles on it 😮

                                  Always Originate, Never Pirate!

                                  S 1 Reply Last reply
                                  0
                                  • S SpookDog

                                    I still need a gudgeon pin for an Athena 170 piston. It’s 16mm x 56mm. The only one I can find is 16 x 57mm…

                                    If anyone has put a new piston in their Athena kit and still has the old pin please let me know. I can’t do any more to my build till I get one 😐 …

                                    Cheers Peeps!…

                                    MadGyverM Offline
                                    MadGyverM Offline
                                    MadGyver
                                    wrote on last edited by
                                    #763

                                    @SpookDog said in So Close!...:

                                    I still need a gudgeon pin for an Athena 170 piston. It’s 16mm x 56mm. The only one I can find is 16 x 57mm…

                                    If anyone has put a new piston in their Athena kit and still has the old pin please let me know. I can’t do any more to my build till I get one 😐 …

                                    Cheers Peeps!…

                                    Why don't you take the 16x57 and machine off 0.5mm from each side?
                                    I remember the pin from the kit has a little play when installed with the circlips,maybe there is space for that 1mm.

                                    I need my tools and a pile of junk.....

                                    1 Reply Last reply
                                    0
                                    • CalumC Calum

                                      @SpookDog I only recently threw away an Athena 170 gudgeon pin that only saw a few hundred miles on it 😮

                                      S Offline
                                      S Offline
                                      SpookDog
                                      wrote on last edited by SpookDog
                                      #764

                                      @Calum

                                      Well f@nk you very much! Wasteful Torrie! 🙂 …

                                      @MadGyver

                                      My plan B! 😜 …

                                      I’ve got one ordered earlier today, once I found out my siss’s card worked. She’s a fuxin heroin when it comes to keeping me afloat!
                                      It looks like there is enough room to fit the 57mm pin, I’m just not clued up on heat expansion & the like. I can just imagine it popping off a curclip when it comes up to temp! 🫤 …

                                      Edit: I forgot to ask about Athena replacement piston rings. Best place to get them? I understand that they’re specific to these kits as they’re 1mm thick/thin? Seems churlish not to fit new ones if they’re available and not astronomicaly priced …

                                      S 1 Reply Last reply
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                                      • S SpookDog

                                        @Calum

                                        Well f@nk you very much! Wasteful Torrie! 🙂 …

                                        @MadGyver

                                        My plan B! 😜 …

                                        I’ve got one ordered earlier today, once I found out my siss’s card worked. She’s a fuxin heroin when it comes to keeping me afloat!
                                        It looks like there is enough room to fit the 57mm pin, I’m just not clued up on heat expansion & the like. I can just imagine it popping off a curclip when it comes up to temp! 🫤 …

                                        Edit: I forgot to ask about Athena replacement piston rings. Best place to get them? I understand that they’re specific to these kits as they’re 1mm thick/thin? Seems churlish not to fit new ones if they’re available and not astronomicaly priced …

                                        S Offline
                                        S Offline
                                        SpookDog
                                        wrote on last edited by
                                        #765

                                        The spacer that I have on the primary drive side of the crank has a groove machined into it. Does the groove side go into the crank seal?…

                                        The others I’ve done before haven’t had the groove…

                                        1 Reply Last reply
                                        0
                                        • MadGyverM Offline
                                          MadGyverM Offline
                                          MadGyver
                                          wrote on last edited by MadGyver
                                          #766

                                          @SpookDog
                                          Can you post a picture,I don't remember groove on mine.

                                          I need my tools and a pile of junk.....

                                          S 1 Reply Last reply
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