i agree have always used Athena gaskets just have a bigger budget than usual, best spent on gaskets or i'll only go and spend it on something useless otherwise ahah
i have always run my bike without a thermostat, the temp needle has sat nicely about a quarter of the way into the "running zone" no matter how much its being thrashed. full gasket set so that will be replaced as well anyways,
iv had a few head gasket failures on some of the off road bikes and the DT all usually pressurize the system eventually overwhelming and opening the rad cap and dump the coolant into the expansion tank till it overflows, can usually tell with the bulging pipes above the thermostat. and the water puddle on the floor and the exhaust fumes in the rad.
this issue unfortunately doesn't show any of the tell tale signs. possible pinhole size leak in the head maybe.
im not a fan of products such as rad weld and wonder weld etc.,... but might run a bottle through it just in case there is a pinhole leak in say the coolant pipe which runs across the front of the engine or behind a exhaust stud??
is re torquing the head a must. logic tells me once torqued correctly at cold the clamping force should only increase with the metal expanding when hot ? so surely there would be no way of it become slack ?
anyways as always thanks for the advice