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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

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  • NINJAN Offline
    NINJAN Offline
    NINJA
    wrote on last edited by NINJA
    #133

    Update; More parts cleaned up all ready for refitting. The Oil tank was filthy and covered in grime, so it needed a damn good clean.

    0_1543493861512_IMG_2535.JPG

    I decided to spray it, as it still looked tacky and horrible really. Also a few new parts arrived, new throttle and cable, new lock set and I cleaned up the power valve assembly and fitted a new cable, as the old one was frayed.

    0_1543493984540_IMG_2537.JPG

    I cleaned these up too;

    0_1543494236808_IMG_2540.JPG

    And finally this arrived today, yet another ebay special all the way from Germany, new control switches as the original set are badly scratched;

    0_1543494393578_IMG_2545.JPG

    SEDUCED BY THE DARK SIDE!!!

    Louis-DT-WRL 1 Reply Last reply
    0
    • NINJAN NINJA

      Update; More parts cleaned up all ready for refitting. The Oil tank was filthy and covered in grime, so it needed a damn good clean.

      0_1543493861512_IMG_2535.JPG

      I decided to spray it, as it still looked tacky and horrible really. Also a few new parts arrived, new throttle and cable, new lock set and I cleaned up the power valve assembly and fitted a new cable, as the old one was frayed.

      0_1543493984540_IMG_2537.JPG

      I cleaned these up too;

      0_1543494236808_IMG_2540.JPG

      And finally this arrived today, yet another ebay special all the way from Germany, new control switches as the original set are badly scratched;

      0_1543494393578_IMG_2545.JPG

      Louis-DT-WRL Offline
      Louis-DT-WRL Offline
      Louis-DT-WR
      wrote on last edited by
      #134

      @NINJA I'm seeing a pattern here... Maybe all members are OCD haha... Good work

      NINJAN 1 Reply Last reply
      0
      • Louis-DT-WRL Louis-DT-WR

        @NINJA I'm seeing a pattern here... Maybe all members are OCD haha... Good work

        NINJAN Offline
        NINJAN Offline
        NINJA
        wrote on last edited by NINJA
        #135

        @Louis-James LOLLLZZZZZZZZZZ Thank you. And DAMN I forgot to take some photo's of all the bolt's I spent 3 hours cleaning up!!! :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :smiling_face_with_open_mouth_cold_sweat: :face_with_tears_of_joy: 🤣

        SEDUCED BY THE DARK SIDE!!!

        CalumC 1 Reply Last reply
        1
        • NINJAN NINJA

          @Louis-James LOLLLZZZZZZZZZZ Thank you. And DAMN I forgot to take some photo's of all the bolt's I spent 3 hours cleaning up!!! :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :smiling_face_with_open_mouth_cold_sweat: :face_with_tears_of_joy: 🤣

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #136

          @NINJA That's commitment, three hours cleaning bolts.

          Always Originate, Never Pirate!

          NINJAN 1 Reply Last reply
          0
          • CalumC Calum

            @NINJA That's commitment, three hours cleaning bolts.

            NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by NINJA
            #137

            @Calum Yep tedious as hell, but I guess it will be worth it in the long run. I plan to swap a lot of em with SS one's I have bought, but the larger one's and some specific bolts are not easily replaceable so it had to be done. Plus if I can't fit the replacement SS bolts, I will have a back-up plan - anyways thank god that job is finished. :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

            SEDUCED BY THE DARK SIDE!!!

            1 Reply Last reply
            0
            • NINJAN Offline
              NINJAN Offline
              NINJA
              wrote on last edited by
              #138

              Well y'all asked for it;

              0_1543607908854_IMG_2574.JPG

              SEDUCED BY THE DARK SIDE!!!

              CalumC 1 Reply Last reply
              1
              • NINJAN NINJA

                Well y'all asked for it;

                0_1543607908854_IMG_2574.JPG

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #139

                @NINJA What's your method for cleaning?

                I usually use a jewlry polisher on a dremel wheel to clean up bits and bobs. Did that for my Aprilia...then ordered all new bits anyhow.

                Always Originate, Never Pirate!

                NINJAN 1 Reply Last reply
                0
                • CalumC Calum

                  @NINJA What's your method for cleaning?

                  I usually use a jewlry polisher on a dremel wheel to clean up bits and bobs. Did that for my Aprilia...then ordered all new bits anyhow.

                  NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by NINJA
                  #140

                  @Calum I basically secured one end of a bolt in a vice and then cleaned it with the rotary wire brush wheel in my drill. Then I would flip it around and do the other end, removing the nut and cleaning the thread before putting the nut back on. I find these rotary wire brush wheels to be the quickest and easiest way to clean up any metal parts really well. They are really good at removing old paint and rust off parts too. Plus it's a lot less hard work as the drill does it all for ya and the added bonus is there as cheap_as_chips too!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                  https://www.ebay.co.uk/itm/Silverline-PB02-Rotary-Wire-Brush-100-mm/172416736050?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649

                  SEDUCED BY THE DARK SIDE!!!

                  CalumC 1 Reply Last reply
                  0
                  • NINJAN NINJA

                    @Calum I basically secured one end of a bolt in a vice and then cleaned it with the rotary wire brush wheel in my drill. Then I would flip it around and do the other end, removing the nut and cleaning the thread before putting the nut back on. I find these rotary wire brush wheels to be the quickest and easiest way to clean up any metal parts really well. They are really good at removing old paint and rust off parts too. Plus it's a lot less hard work as the drill does it all for ya and the added bonus is there as cheap_as_chips too!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                    https://www.ebay.co.uk/itm/Silverline-PB02-Rotary-Wire-Brush-100-mm/172416736050?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #141

                    @NINJA Yeah similar technique then.

                    Always Originate, Never Pirate!

                    NINJAN 1 Reply Last reply
                    1
                    • CalumC Calum

                      @NINJA Yeah similar technique then.

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by NINJA
                      #142

                      @Calum Indeed, just make sure that you wear some safety glasses, as the wire do spit out with time. 😉

                      SEDUCED BY THE DARK SIDE!!!

                      CalumC 1 Reply Last reply
                      0
                      • NINJAN NINJA

                        @Calum Indeed, just make sure that you wear some safety glasses, as the wire do spit out with time. 😉

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #143

                        @NINJA Worst is I find the wires in my clothing. Fly off into garments and then scratch against the skin. Very annoying.

                        Always Originate, Never Pirate!

                        NINJAN 1 Reply Last reply
                        1
                        • CalumC Calum

                          @NINJA Worst is I find the wires in my clothing. Fly off into garments and then scratch against the skin. Very annoying.

                          NINJAN Offline
                          NINJAN Offline
                          NINJA
                          wrote on last edited by NINJA
                          #144

                          @Calum LOL I hear ya - I looked like a hedgehog after that cleaning session!!!

                          SEDUCED BY THE DARK SIDE!!!

                          declanD 1 Reply Last reply
                          1
                          • NINJAN NINJA

                            @Calum LOL I hear ya - I looked like a hedgehog after that cleaning session!!!

                            declanD Offline
                            declanD Offline
                            declan
                            wrote on last edited by declan
                            #145

                            I use a big wire brush in a drill and it hasn’t attacked me yet apart from the time it touched my hand that was pretty savage

                            NINJAN 1 Reply Last reply
                            0
                            • declanD declan

                              I use a big wire brush in a drill and it hasn’t attacked me yet apart from the time it touched my hand that was pretty savage

                              NINJAN Offline
                              NINJAN Offline
                              NINJA
                              wrote on last edited by
                              #146

                              @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

                              SEDUCED BY THE DARK SIDE!!!

                              declanD 1 Reply Last reply
                              0
                              • NINJAN NINJA

                                @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

                                declanD Offline
                                declanD Offline
                                declan
                                wrote on last edited by
                                #147

                                @NINJA will do bud

                                1 Reply Last reply
                                1
                                • NINJAN Offline
                                  NINJAN Offline
                                  NINJA
                                  wrote on last edited by NINJA
                                  #148

                                  Humble beginnings!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                                  IMG_2619.JPG

                                  SEDUCED BY THE DARK SIDE!!!

                                  1 Reply Last reply
                                  2
                                  • CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #149

                                    Very smart. Let the rebuild commence 😄

                                    Always Originate, Never Pirate!

                                    1 Reply Last reply
                                    0
                                    • Louis-DT-WRL Offline
                                      Louis-DT-WRL Offline
                                      Louis-DT-WR
                                      wrote on last edited by
                                      #150

                                      Nothing beats freshly painted chassis

                                      1 Reply Last reply
                                      1
                                      • pedrobatista10P Offline
                                        pedrobatista10P Offline
                                        pedrobatista10
                                        wrote on last edited by
                                        #151

                                        @NINJA love that colour 😄

                                        1 Reply Last reply
                                        1
                                        • NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by NINJA
                                          #152

                                          Update;

                                          I forgot to post these earlier, the oil pump cover was damaged, so I got a cheap replacement off good ole ebay;

                                          IMG_2438.JPG

                                          I cleaned and resprayed the exhaust mid-pipe as it was in a sorry state.

                                          Before;

                                          IMG_2413.JPG

                                          After;

                                          IMG_2749.JPG

                                          And I finally finished off polishing my swing arm, it took many, many hours of sanding and polishing, as I smoothed out all the rough edges, joins and casting flaws, but I am very happy with how it turned out and the endeavour was well worth it for-sure;

                                          IMG_2739.JPG

                                          IMG_2741.JPG

                                          IMG_2745.JPG

                                          IMG_2742.JPG

                                          And I started fitting a load more parts today, I ended up with a rolling chassis, but it was dark by the time I finished up so I'll take some more pics tomorrow. Here's a sneak peek tho, just to wet your appetite;

                                          IMG_2763.JPG

                                          SEDUCED BY THE DARK SIDE!!!

                                          1 Reply Last reply
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