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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

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  • NINJAN NINJA

    Update; More parts cleaned up all ready for refitting. The Oil tank was filthy and covered in grime, so it needed a damn good clean.

    0_1543493861512_IMG_2535.JPG

    I decided to spray it, as it still looked tacky and horrible really. Also a few new parts arrived, new throttle and cable, new lock set and I cleaned up the power valve assembly and fitted a new cable, as the old one was frayed.

    0_1543493984540_IMG_2537.JPG

    I cleaned these up too;

    0_1543494236808_IMG_2540.JPG

    And finally this arrived today, yet another ebay special all the way from Germany, new control switches as the original set are badly scratched;

    0_1543494393578_IMG_2545.JPG

    Louis-DT-WRL Offline
    Louis-DT-WRL Offline
    Louis-DT-WR
    wrote on last edited by
    #134

    @NINJA I'm seeing a pattern here... Maybe all members are OCD haha... Good work

    NINJAN 1 Reply Last reply
    0
    • Louis-DT-WRL Louis-DT-WR

      @NINJA I'm seeing a pattern here... Maybe all members are OCD haha... Good work

      NINJAN Offline
      NINJAN Offline
      NINJA
      wrote on last edited by NINJA
      #135

      @Louis-James LOLLLZZZZZZZZZZ Thank you. And DAMN I forgot to take some photo's of all the bolt's I spent 3 hours cleaning up!!! :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :smiling_face_with_open_mouth_cold_sweat: :face_with_tears_of_joy: 🤣

      SEDUCED BY THE DARK SIDE!!!

      CalumC 1 Reply Last reply
      1
      • NINJAN NINJA

        @Louis-James LOLLLZZZZZZZZZZ Thank you. And DAMN I forgot to take some photo's of all the bolt's I spent 3 hours cleaning up!!! :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :smiling_face_with_open_mouth_cold_sweat: :face_with_tears_of_joy: 🤣

        CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #136

        @NINJA That's commitment, three hours cleaning bolts.

        Always Originate, Never Pirate!

        NINJAN 1 Reply Last reply
        0
        • CalumC Calum

          @NINJA That's commitment, three hours cleaning bolts.

          NINJAN Offline
          NINJAN Offline
          NINJA
          wrote on last edited by NINJA
          #137

          @Calum Yep tedious as hell, but I guess it will be worth it in the long run. I plan to swap a lot of em with SS one's I have bought, but the larger one's and some specific bolts are not easily replaceable so it had to be done. Plus if I can't fit the replacement SS bolts, I will have a back-up plan - anyways thank god that job is finished. :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

          SEDUCED BY THE DARK SIDE!!!

          1 Reply Last reply
          0
          • NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by
            #138

            Well y'all asked for it;

            0_1543607908854_IMG_2574.JPG

            SEDUCED BY THE DARK SIDE!!!

            CalumC 1 Reply Last reply
            1
            • NINJAN NINJA

              Well y'all asked for it;

              0_1543607908854_IMG_2574.JPG

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #139

              @NINJA What's your method for cleaning?

              I usually use a jewlry polisher on a dremel wheel to clean up bits and bobs. Did that for my Aprilia...then ordered all new bits anyhow.

              Always Originate, Never Pirate!

              NINJAN 1 Reply Last reply
              0
              • CalumC Calum

                @NINJA What's your method for cleaning?

                I usually use a jewlry polisher on a dremel wheel to clean up bits and bobs. Did that for my Aprilia...then ordered all new bits anyhow.

                NINJAN Offline
                NINJAN Offline
                NINJA
                wrote on last edited by NINJA
                #140

                @Calum I basically secured one end of a bolt in a vice and then cleaned it with the rotary wire brush wheel in my drill. Then I would flip it around and do the other end, removing the nut and cleaning the thread before putting the nut back on. I find these rotary wire brush wheels to be the quickest and easiest way to clean up any metal parts really well. They are really good at removing old paint and rust off parts too. Plus it's a lot less hard work as the drill does it all for ya and the added bonus is there as cheap_as_chips too!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                https://www.ebay.co.uk/itm/Silverline-PB02-Rotary-Wire-Brush-100-mm/172416736050?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649

                SEDUCED BY THE DARK SIDE!!!

                CalumC 1 Reply Last reply
                0
                • NINJAN NINJA

                  @Calum I basically secured one end of a bolt in a vice and then cleaned it with the rotary wire brush wheel in my drill. Then I would flip it around and do the other end, removing the nut and cleaning the thread before putting the nut back on. I find these rotary wire brush wheels to be the quickest and easiest way to clean up any metal parts really well. They are really good at removing old paint and rust off parts too. Plus it's a lot less hard work as the drill does it all for ya and the added bonus is there as cheap_as_chips too!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                  https://www.ebay.co.uk/itm/Silverline-PB02-Rotary-Wire-Brush-100-mm/172416736050?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649

                  CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #141

                  @NINJA Yeah similar technique then.

                  Always Originate, Never Pirate!

                  NINJAN 1 Reply Last reply
                  1
                  • CalumC Calum

                    @NINJA Yeah similar technique then.

                    NINJAN Offline
                    NINJAN Offline
                    NINJA
                    wrote on last edited by NINJA
                    #142

                    @Calum Indeed, just make sure that you wear some safety glasses, as the wire do spit out with time. 😉

                    SEDUCED BY THE DARK SIDE!!!

                    CalumC 1 Reply Last reply
                    0
                    • NINJAN NINJA

                      @Calum Indeed, just make sure that you wear some safety glasses, as the wire do spit out with time. 😉

                      CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #143

                      @NINJA Worst is I find the wires in my clothing. Fly off into garments and then scratch against the skin. Very annoying.

                      Always Originate, Never Pirate!

                      NINJAN 1 Reply Last reply
                      1
                      • CalumC Calum

                        @NINJA Worst is I find the wires in my clothing. Fly off into garments and then scratch against the skin. Very annoying.

                        NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on last edited by NINJA
                        #144

                        @Calum LOL I hear ya - I looked like a hedgehog after that cleaning session!!!

                        SEDUCED BY THE DARK SIDE!!!

                        declanD 1 Reply Last reply
                        1
                        • NINJAN NINJA

                          @Calum LOL I hear ya - I looked like a hedgehog after that cleaning session!!!

                          declanD Offline
                          declanD Offline
                          declan
                          wrote on last edited by declan
                          #145

                          I use a big wire brush in a drill and it hasn’t attacked me yet apart from the time it touched my hand that was pretty savage

                          NINJAN 1 Reply Last reply
                          0
                          • declanD declan

                            I use a big wire brush in a drill and it hasn’t attacked me yet apart from the time it touched my hand that was pretty savage

                            NINJAN Offline
                            NINJAN Offline
                            NINJA
                            wrote on last edited by
                            #146

                            @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

                            SEDUCED BY THE DARK SIDE!!!

                            declanD 1 Reply Last reply
                            0
                            • NINJAN NINJA

                              @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

                              declanD Offline
                              declanD Offline
                              declan
                              wrote on last edited by
                              #147

                              @NINJA will do bud

                              1 Reply Last reply
                              1
                              • NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on last edited by NINJA
                                #148

                                Humble beginnings!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                                IMG_2619.JPG

                                SEDUCED BY THE DARK SIDE!!!

                                1 Reply Last reply
                                2
                                • CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #149

                                  Very smart. Let the rebuild commence 😄

                                  Always Originate, Never Pirate!

                                  1 Reply Last reply
                                  0
                                  • Louis-DT-WRL Offline
                                    Louis-DT-WRL Offline
                                    Louis-DT-WR
                                    wrote on last edited by
                                    #150

                                    Nothing beats freshly painted chassis

                                    1 Reply Last reply
                                    1
                                    • pedrobatista10P Offline
                                      pedrobatista10P Offline
                                      pedrobatista10
                                      wrote on last edited by
                                      #151

                                      @NINJA love that colour 😄

                                      1 Reply Last reply
                                      1
                                      • NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by NINJA
                                        #152

                                        Update;

                                        I forgot to post these earlier, the oil pump cover was damaged, so I got a cheap replacement off good ole ebay;

                                        IMG_2438.JPG

                                        I cleaned and resprayed the exhaust mid-pipe as it was in a sorry state.

                                        Before;

                                        IMG_2413.JPG

                                        After;

                                        IMG_2749.JPG

                                        And I finally finished off polishing my swing arm, it took many, many hours of sanding and polishing, as I smoothed out all the rough edges, joins and casting flaws, but I am very happy with how it turned out and the endeavour was well worth it for-sure;

                                        IMG_2739.JPG

                                        IMG_2741.JPG

                                        IMG_2745.JPG

                                        IMG_2742.JPG

                                        And I started fitting a load more parts today, I ended up with a rolling chassis, but it was dark by the time I finished up so I'll take some more pics tomorrow. Here's a sneak peek tho, just to wet your appetite;

                                        IMG_2763.JPG

                                        SEDUCED BY THE DARK SIDE!!!

                                        1 Reply Last reply
                                        0
                                        • CalumC Offline
                                          CalumC Offline
                                          Calum
                                          wrote on last edited by
                                          #153

                                          Yes that swingarm looks the business.

                                          There used to be a company in Oxford that would polish parts up for you. Obviously costs money, but would be a well worthwhile investment.

                                          Always Originate, Never Pirate!

                                          NINJAN 1 Reply Last reply
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