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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

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  • NINJAN Offline
    NINJAN Offline
    NINJA
    wrote on last edited by
    #138

    Well y'all asked for it;

    0_1543607908854_IMG_2574.JPG

    SEDUCED BY THE DARK SIDE!!!

    CalumC 1 Reply Last reply
    1
    • NINJAN NINJA

      Well y'all asked for it;

      0_1543607908854_IMG_2574.JPG

      CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #139

      @NINJA What's your method for cleaning?

      I usually use a jewlry polisher on a dremel wheel to clean up bits and bobs. Did that for my Aprilia...then ordered all new bits anyhow.

      Always Originate, Never Pirate!

      NINJAN 1 Reply Last reply
      0
      • CalumC Calum

        @NINJA What's your method for cleaning?

        I usually use a jewlry polisher on a dremel wheel to clean up bits and bobs. Did that for my Aprilia...then ordered all new bits anyhow.

        NINJAN Offline
        NINJAN Offline
        NINJA
        wrote on last edited by NINJA
        #140

        @Calum I basically secured one end of a bolt in a vice and then cleaned it with the rotary wire brush wheel in my drill. Then I would flip it around and do the other end, removing the nut and cleaning the thread before putting the nut back on. I find these rotary wire brush wheels to be the quickest and easiest way to clean up any metal parts really well. They are really good at removing old paint and rust off parts too. Plus it's a lot less hard work as the drill does it all for ya and the added bonus is there as cheap_as_chips too!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

        https://www.ebay.co.uk/itm/Silverline-PB02-Rotary-Wire-Brush-100-mm/172416736050?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649

        SEDUCED BY THE DARK SIDE!!!

        CalumC 1 Reply Last reply
        0
        • NINJAN NINJA

          @Calum I basically secured one end of a bolt in a vice and then cleaned it with the rotary wire brush wheel in my drill. Then I would flip it around and do the other end, removing the nut and cleaning the thread before putting the nut back on. I find these rotary wire brush wheels to be the quickest and easiest way to clean up any metal parts really well. They are really good at removing old paint and rust off parts too. Plus it's a lot less hard work as the drill does it all for ya and the added bonus is there as cheap_as_chips too!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

          https://www.ebay.co.uk/itm/Silverline-PB02-Rotary-Wire-Brush-100-mm/172416736050?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #141

          @NINJA Yeah similar technique then.

          Always Originate, Never Pirate!

          NINJAN 1 Reply Last reply
          1
          • CalumC Calum

            @NINJA Yeah similar technique then.

            NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by NINJA
            #142

            @Calum Indeed, just make sure that you wear some safety glasses, as the wire do spit out with time. 😉

            SEDUCED BY THE DARK SIDE!!!

            CalumC 1 Reply Last reply
            0
            • NINJAN NINJA

              @Calum Indeed, just make sure that you wear some safety glasses, as the wire do spit out with time. 😉

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #143

              @NINJA Worst is I find the wires in my clothing. Fly off into garments and then scratch against the skin. Very annoying.

              Always Originate, Never Pirate!

              NINJAN 1 Reply Last reply
              1
              • CalumC Calum

                @NINJA Worst is I find the wires in my clothing. Fly off into garments and then scratch against the skin. Very annoying.

                NINJAN Offline
                NINJAN Offline
                NINJA
                wrote on last edited by NINJA
                #144

                @Calum LOL I hear ya - I looked like a hedgehog after that cleaning session!!!

                SEDUCED BY THE DARK SIDE!!!

                declanD 1 Reply Last reply
                1
                • NINJAN NINJA

                  @Calum LOL I hear ya - I looked like a hedgehog after that cleaning session!!!

                  declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by declan
                  #145

                  I use a big wire brush in a drill and it hasn’t attacked me yet apart from the time it touched my hand that was pretty savage

                  NINJAN 1 Reply Last reply
                  0
                  • declanD declan

                    I use a big wire brush in a drill and it hasn’t attacked me yet apart from the time it touched my hand that was pretty savage

                    NINJAN Offline
                    NINJAN Offline
                    NINJA
                    wrote on last edited by
                    #146

                    @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

                    SEDUCED BY THE DARK SIDE!!!

                    declanD 1 Reply Last reply
                    0
                    • NINJAN NINJA

                      @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

                      declanD Offline
                      declanD Offline
                      declan
                      wrote on last edited by
                      #147

                      @NINJA will do bud

                      1 Reply Last reply
                      1
                      • NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on last edited by NINJA
                        #148

                        Humble beginnings!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                        IMG_2619.JPG

                        SEDUCED BY THE DARK SIDE!!!

                        1 Reply Last reply
                        2
                        • CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #149

                          Very smart. Let the rebuild commence 😄

                          Always Originate, Never Pirate!

                          1 Reply Last reply
                          0
                          • Louis-DT-WRL Offline
                            Louis-DT-WRL Offline
                            Louis-DT-WR
                            wrote on last edited by
                            #150

                            Nothing beats freshly painted chassis

                            1 Reply Last reply
                            1
                            • pedrobatista10P Offline
                              pedrobatista10P Offline
                              pedrobatista10
                              wrote on last edited by
                              #151

                              @NINJA love that colour 😄

                              1 Reply Last reply
                              1
                              • NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on last edited by NINJA
                                #152

                                Update;

                                I forgot to post these earlier, the oil pump cover was damaged, so I got a cheap replacement off good ole ebay;

                                IMG_2438.JPG

                                I cleaned and resprayed the exhaust mid-pipe as it was in a sorry state.

                                Before;

                                IMG_2413.JPG

                                After;

                                IMG_2749.JPG

                                And I finally finished off polishing my swing arm, it took many, many hours of sanding and polishing, as I smoothed out all the rough edges, joins and casting flaws, but I am very happy with how it turned out and the endeavour was well worth it for-sure;

                                IMG_2739.JPG

                                IMG_2741.JPG

                                IMG_2745.JPG

                                IMG_2742.JPG

                                And I started fitting a load more parts today, I ended up with a rolling chassis, but it was dark by the time I finished up so I'll take some more pics tomorrow. Here's a sneak peek tho, just to wet your appetite;

                                IMG_2763.JPG

                                SEDUCED BY THE DARK SIDE!!!

                                1 Reply Last reply
                                0
                                • CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #153

                                  Yes that swingarm looks the business.

                                  There used to be a company in Oxford that would polish parts up for you. Obviously costs money, but would be a well worthwhile investment.

                                  Always Originate, Never Pirate!

                                  NINJAN 1 Reply Last reply
                                  0
                                  • CalumC Calum

                                    Yes that swingarm looks the business.

                                    There used to be a company in Oxford that would polish parts up for you. Obviously costs money, but would be a well worthwhile investment.

                                    NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by NINJA
                                    #154

                                    @Calum Thanks man - I did look into getting it done professionally, but as I've already gone wayyyyyyyyyyyyyy over my budget. I have to save some pennies and put those towards other parts I've got my eye on. :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                                    SEDUCED BY THE DARK SIDE!!!

                                    1 Reply Last reply
                                    0
                                    • MiniaM Offline
                                      MiniaM Offline
                                      Minia
                                      wrote on last edited by
                                      #155

                                      Hm, like the shiny swingarm for sure but I'll need to see the finished bike before I can decide whether I like that orange. I'm not a fan of KTM 😛

                                      Yamaha DT125R Blue 2002, XT 125 1982, Yamaha WR250Z 1992, BMW GS650F 1994, Benelli BN302 2015

                                      NINJAN 1 Reply Last reply
                                      0
                                      • MiniaM Minia

                                        Hm, like the shiny swingarm for sure but I'll need to see the finished bike before I can decide whether I like that orange. I'm not a fan of KTM 😛

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by NINJA
                                        #156

                                        @Minia Traditionally most MX 125's and indeed Aprilia's in general are black and red, so I wanted to build something a bit different. The original bike is classed as multicoloured, so I wanted to have some main colours and some splashes of other's.

                                        Aprilla MX125 S2 2007-15.jpg

                                        So my bike's colour scheme will be some orange, black, red, graphite grey, lot's of shiny silver and more black. It won't be a KTM clone as some may think, but this is the bike where I got some of my inspiration from;

                                        KTM 450 Sxf-1.jpg

                                        It will be somewhat similar to that beasty, but with my own spin! Plus it will be minus the black rims, as I loave black rims with black tyres!!! :pouting_face: 🤢 :angry_face_with_horns:

                                        SEDUCED BY THE DARK SIDE!!!

                                        1 Reply Last reply
                                        2
                                        • NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by NINJA
                                          #157

                                          Santa came early this year;

                                          IMG_2544.JPG

                                          A brand new unit, just with a tatty box. I'd been watching it on ebay for like 2 months and eventually decided to take the plunge. I cashed in my Nectar points so I got a cracking discount and ended up getting it for a decent price. Sadly the clutch arm is too short and I've since discovered that you have to buy a complete slave cylinder, as they do not sell just the arms separately. But hey hoo I can sell this slave cylinder and put those funds towards getting a longer version.

                                          I really liked @Calum DIY hydraulic clutch solution, but as I do not have access to engineering machinery or the skills to make the parts, this was the best way forwards for me. TBC........................................

                                          SEDUCED BY THE DARK SIDE!!!

                                          Glynn123G 1 Reply Last reply
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