Skip to content
  • Recent
  • Tags
  • Popular
  • Users
  • Groups
Skins
  • Light
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (Slate)
  • No Skin
Collapse
Brand Logo

DT125R FORUM

  1. Home
  2. Technical Zone
  3. Engine
  4. Hmm now what (A Rebore!)

Hmm now what (A Rebore!)

Scheduled Pinned Locked Moved Engine
62 Posts 9 Posters 7.1k Views
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • Irongamer727I Irongamer727

    Little off topic, what compression in bars should a healthy dt125 have?

    P Offline
    P Offline
    Pablo13
    wrote on last edited by
    #11

    @Irongamer727 The manual indicates 6.8 πŸ˜‰

    1 Reply Last reply
    0
    • CalumC Calum

      @Pablo13 Not at all mate.

      The bike would have been tested heavily to slam the brakes on without engine failure.

      Something would have gone eventually.

      Either engine was due an overhaul, or it wasn't built within tolerance, or any number of reasons.

      You applying the brakes should not have killed the engine, that would be a shit design.

      declanD Offline
      declanD Offline
      declan
      wrote on last edited by
      #12

      @Calum does he maybe mean he engine braked?

      CalumC 1 Reply Last reply
      0
      • declanD declan

        @Calum does he maybe mean he engine braked?

        CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #13

        @declan Two strokes don't really engine brake though.

        Always Originate, Never Pirate!

        1 Reply Last reply
        0
        • P Offline
          P Offline
          Pablo13
          wrote on last edited by
          #14

          Oooo err, its a bit of a mess in there, hang on....

          1 Reply Last reply
          0
          • P Offline
            P Offline
            Pablo13
            wrote on last edited by
            #15

            https://farm5.staticflickr.com/4829/32868499598_e399f7de9c_z.jpg

            alt text

            alt text

            Piston is shagged, looks like something has got in or been in there for a while bouncing about, plus det marks, there is even a low spot on the crown from det. The Head I'm most concerned with hopefully it will tidy up. The bore isnt too sad at all, a light rebore should do it, new piston and see what happens lets hope πŸ™‚

            NINJAN 1 Reply Last reply
            0
            • P Pablo13

              https://farm5.staticflickr.com/4829/32868499598_e399f7de9c_z.jpg

              alt text

              alt text

              Piston is shagged, looks like something has got in or been in there for a while bouncing about, plus det marks, there is even a low spot on the crown from det. The Head I'm most concerned with hopefully it will tidy up. The bore isnt too sad at all, a light rebore should do it, new piston and see what happens lets hope πŸ™‚

              NINJAN Offline
              NINJAN Offline
              NINJA
              wrote on last edited by NINJA
              #16

              @Pablo13 Yep that looks well fooked for-sure. I would also check the bottom end for any loose fragments floating about, just to be sure. Get one of these and give it a couple of swirls to pick up any debris floating around. πŸ˜‰

              https://www.ebay.co.uk/itm/New-Flexible-Magnetic-Pick-Up-Long-Reach-Strong-Magnet-Grabber-Stick-w-Light-UK/113535422657?hash=item1a6f3d10c1β“‚mUSgt17pTEhDHzy-QODYJNQ:rk:33:pf:0

              SEDUCED BY THE DARK SIDE!!!

              P 1 Reply Last reply
              0
              • NINJAN NINJA

                @Pablo13 Yep that looks well fooked for-sure. I would also check the bottom end for any loose fragments floating about, just to be sure. Get one of these and give it a couple of swirls to pick up any debris floating around. πŸ˜‰

                https://www.ebay.co.uk/itm/New-Flexible-Magnetic-Pick-Up-Long-Reach-Strong-Magnet-Grabber-Stick-w-Light-UK/113535422657?hash=item1a6f3d10c1β“‚mUSgt17pTEhDHzy-QODYJNQ:rk:33:pf:0

                P Offline
                P Offline
                Pablo13
                wrote on last edited by
                #17

                @NINJA I'll have a little fishing session with some magnets and see if I can find anything left behind.

                NINJAN 1 Reply Last reply
                1
                • P Pablo13

                  @NINJA I'll have a little fishing session with some magnets and see if I can find anything left behind.

                  NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by
                  #18

                  @Pablo13 I would be surprised if the heavy braking incident caused all that damage, by the looks of it your engine was in decline and had suffered some internal damage most likely from detonation, over an extended period of time. The incident was just the tip of the iceberg and the straw the finally broke the camel's back. You were dead lucky the engine maintained power and you were still able to ride her home. Sadly the price we all have to pay from owning a used bike and not knowing the true history of our pride n' joy.

                  SEDUCED BY THE DARK SIDE!!!

                  P 1 Reply Last reply
                  0
                  • NINJAN NINJA

                    @Pablo13 I would be surprised if the heavy braking incident caused all that damage, by the looks of it your engine was in decline and had suffered some internal damage most likely from detonation, over an extended period of time. The incident was just the tip of the iceberg and the straw the finally broke the camel's back. You were dead lucky the engine maintained power and you were still able to ride her home. Sadly the price we all have to pay from owning a used bike and not knowing the true history of our pride n' joy.

                    P Offline
                    P Offline
                    Pablo13
                    wrote on last edited by
                    #19

                    @NINJA Yeah I agree. She is a French import, although it was the runt of the litter so to speak, and had expected stuff to go wrong and I guess the mileage is about right for a top end. Just surprised that any plugs I pulled looked fine and it always started first or second kick right up until that incident.

                    I've run it on super while I've had it, so I guess it must have had some crap French fuel a while back and just managed to hold it together pootling about French lanes until I got my hands on it :grinning_face:

                    On the upside this may well go to explaining why it wasn't too happy revving over 9k, so if it solves that issue at the same time, I'll be happy. 0.5mm oversize piston, small end and gaskets have been ordered today and the bore and head are at the machinists. Hoping for a quick turnaround :grimacing_face:

                    NINJAN 1 Reply Last reply
                    1
                    • D Offline
                      D Offline
                      DTR+NSR
                      wrote on last edited by
                      #20

                      Hard to tell in the pic but looks like the gudgeon pin circlip is missing? Unless you took it out before pic.

                      J 1 Reply Last reply
                      0
                      • CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #21

                        You will want to send that head off to be sorted out as well.

                        Always Originate, Never Pirate!

                        declanD 1 Reply Last reply
                        0
                        • CalumC Calum

                          You will want to send that head off to be sorted out as well.

                          declanD Offline
                          declanD Offline
                          declan
                          wrote on last edited by
                          #22

                          @Calum yeah you could normally get away with a few dents but that’s completely savaged lol

                          1 Reply Last reply
                          0
                          • P Pablo13

                            @NINJA Yeah I agree. She is a French import, although it was the runt of the litter so to speak, and had expected stuff to go wrong and I guess the mileage is about right for a top end. Just surprised that any plugs I pulled looked fine and it always started first or second kick right up until that incident.

                            I've run it on super while I've had it, so I guess it must have had some crap French fuel a while back and just managed to hold it together pootling about French lanes until I got my hands on it :grinning_face:

                            On the upside this may well go to explaining why it wasn't too happy revving over 9k, so if it solves that issue at the same time, I'll be happy. 0.5mm oversize piston, small end and gaskets have been ordered today and the bore and head are at the machinists. Hoping for a quick turnaround :grimacing_face:

                            NINJAN Offline
                            NINJAN Offline
                            NINJA
                            wrote on last edited by NINJA
                            #23

                            @Pablo13 If you have the cash a full rebuild with a few upgrades aka a modified head to alter the squish would be just the ticket and add more πŸπŸ’¨ !!! πŸ˜‰

                            SEDUCED BY THE DARK SIDE!!!

                            1 Reply Last reply
                            0
                            • D DTR+NSR

                              Hard to tell in the pic but looks like the gudgeon pin circlip is missing? Unless you took it out before pic.

                              J Offline
                              J Offline
                              Jens Eskildsen
                              wrote on last edited by
                              #24

                              @DTR-NSR said in Hmm now what (A Rebore!):

                              Hard to tell in the pic but looks like the gudgeon pin circlip is missing? Unless you took it out before pic.

                              Yeah, and scratches on the side and dome of the piston right about at that point.
                              Good eyes.

                              1 Reply Last reply
                              0
                              • CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #25

                                That grey discolouring on the piston looks like death ash, but I suspect that's a result of the failure.

                                The head does not look like detonation, looks like something has been crushed into it.

                                alt text
                                That's what detonation looks like

                                Always Originate, Never Pirate!

                                P 1 Reply Last reply
                                1
                                • CalumC Calum

                                  That grey discolouring on the piston looks like death ash, but I suspect that's a result of the failure.

                                  The head does not look like detonation, looks like something has been crushed into it.

                                  alt text
                                  That's what detonation looks like

                                  P Offline
                                  P Offline
                                  Pablo13
                                  wrote on last edited by
                                  #26

                                  @Calum it does have those det marks, they are just hidden under the other damage πŸ˜‚

                                  Dropped the new piston off today, should be back wih the head and bore tomorrow. Gasket set is here too, so if I get a moment I'll get something done on it over the weekend πŸ˜‰

                                  NINJAN 1 Reply Last reply
                                  0
                                  • CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #27

                                    Yes, but I suspect that's a result of the engine going faulty and you continuing to run it. Either way, that bike will be down on power now.

                                    If the engine was detonating before the incident, then you will definitely want to sort that out, otherwise you'll just kill another engine.

                                    Always Originate, Never Pirate!

                                    1 Reply Last reply
                                    0
                                    • P Pablo13

                                      @Calum it does have those det marks, they are just hidden under the other damage πŸ˜‚

                                      Dropped the new piston off today, should be back wih the head and bore tomorrow. Gasket set is here too, so if I get a moment I'll get something done on it over the weekend πŸ˜‰

                                      NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on last edited by
                                      #28

                                      @Pablo13 Either way not getting that head fixed would only lead to further problems down the road. Take & post some pics of the newly refurbed parts before you refit them please dude. πŸ˜‰

                                      SEDUCED BY THE DARK SIDE!!!

                                      P 1 Reply Last reply
                                      0
                                      • NINJAN NINJA

                                        @Pablo13 Either way not getting that head fixed would only lead to further problems down the road. Take & post some pics of the newly refurbed parts before you refit them please dude. πŸ˜‰

                                        P Offline
                                        P Offline
                                        Pablo13
                                        wrote on last edited by Pablo13
                                        #29

                                        @NINJA Piston, small end and bore have already been fitted. Just a new piston and a bit of cross hatching :winking_face:

                                        I got the old piston off and could inspect in light a bit better. Both circlips were still present. Initial diagnosis was correct, and top ring has lost a section around 10mm long.

                                        alt text

                                        alt text

                                        Looking at the piston, there is more to it than just that IMO. Here is the best pic I can take to give you an idea of the low spot on the crown, to the right side in the picture

                                        alt text

                                        1 Reply Last reply
                                        0
                                        • CalumC Offline
                                          CalumC Offline
                                          Calum
                                          wrote on last edited by
                                          #30

                                          I'd be rebuilding that bottom end too. Or chance it and hope nothing went down into the mains...

                                          Always Originate, Never Pirate!

                                          P 1 Reply Last reply
                                          0
                                          Reply
                                          • Reply as topic
                                          Log in to reply
                                          • Oldest to Newest
                                          • Newest to Oldest
                                          • Most Votes


                                          • Login

                                          • Don't have an account? Register

                                          • Login or register to search.
                                          • First post
                                            Last post
                                          0
                                          • Recent
                                          • Tags
                                          • Popular
                                          • Users
                                          • Groups