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DT125R FORUM

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  4. Hmm now what (A Rebore!)

Hmm now what (A Rebore!)

Scheduled Pinned Locked Moved Engine
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  • DanRacingD DanRacing

    To be honest it may be top end, or even bottom end. because with a 'lock up' of the engine the engine gets ALOT of stress, just like a heat seazure. actually the same stress from heat seazures on the crank and bearings. and not @Calum , the clutch doesn't do sh*t under hard breaking or even heat seazure.
    i've seen a dt125r seizing at about 140km/h, and even with grippy tyres(Pilot Street) the clutch didnt budge, he reacted quick and pulled in the clutch, saving him from eating asphalt, if you think correctly an emergency stop without clutch is a seizure the other way around. this can still break your piston, bearings, conrods etc.

    CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #7

    @DanRacing Yeah I think its a bit odd that applying the brakes would damage the engine. Sounds a bit far fetched to me.

    But it's easier and cheaper to whip the clutch cover off than it is to take the top end off.

    Always Originate, Never Pirate!

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    • CalumC Calum

      @DanRacing Yeah I think its a bit odd that applying the brakes would damage the engine. Sounds a bit far fetched to me.

      But it's easier and cheaper to whip the clutch cover off than it is to take the top end off.

      P Offline
      P Offline
      Pablo13
      wrote on last edited by
      #8

      @Calum alt text

      :crying_face:

      Still not stripped, but my best guess is a snapped ring right now. That is what you get for forgetting to pull the clutch in I guess.

      CalumC 1 Reply Last reply
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      • P Pablo13

        @Calum alt text

        :crying_face:

        Still not stripped, but my best guess is a snapped ring right now. That is what you get for forgetting to pull the clutch in I guess.

        CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #9

        @Pablo13 Not at all mate.

        The bike would have been tested heavily to slam the brakes on without engine failure.

        Something would have gone eventually.

        Either engine was due an overhaul, or it wasn't built within tolerance, or any number of reasons.

        You applying the brakes should not have killed the engine, that would be a shit design.

        Always Originate, Never Pirate!

        declanD 1 Reply Last reply
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        • Irongamer727I Offline
          Irongamer727I Offline
          Irongamer727
          wrote on last edited by
          #10

          Little off topic, what compression in bars should a healthy dt125 have?

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          • Irongamer727I Irongamer727

            Little off topic, what compression in bars should a healthy dt125 have?

            P Offline
            P Offline
            Pablo13
            wrote on last edited by
            #11

            @Irongamer727 The manual indicates 6.8 πŸ˜‰

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            • CalumC Calum

              @Pablo13 Not at all mate.

              The bike would have been tested heavily to slam the brakes on without engine failure.

              Something would have gone eventually.

              Either engine was due an overhaul, or it wasn't built within tolerance, or any number of reasons.

              You applying the brakes should not have killed the engine, that would be a shit design.

              declanD Offline
              declanD Offline
              declan
              wrote on last edited by
              #12

              @Calum does he maybe mean he engine braked?

              CalumC 1 Reply Last reply
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              • declanD declan

                @Calum does he maybe mean he engine braked?

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #13

                @declan Two strokes don't really engine brake though.

                Always Originate, Never Pirate!

                1 Reply Last reply
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                • P Offline
                  P Offline
                  Pablo13
                  wrote on last edited by
                  #14

                  Oooo err, its a bit of a mess in there, hang on....

                  1 Reply Last reply
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                  • P Offline
                    P Offline
                    Pablo13
                    wrote on last edited by
                    #15

                    https://farm5.staticflickr.com/4829/32868499598_e399f7de9c_z.jpg

                    alt text

                    alt text

                    Piston is shagged, looks like something has got in or been in there for a while bouncing about, plus det marks, there is even a low spot on the crown from det. The Head I'm most concerned with hopefully it will tidy up. The bore isnt too sad at all, a light rebore should do it, new piston and see what happens lets hope πŸ™‚

                    NINJAN 1 Reply Last reply
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                    • P Pablo13

                      https://farm5.staticflickr.com/4829/32868499598_e399f7de9c_z.jpg

                      alt text

                      alt text

                      Piston is shagged, looks like something has got in or been in there for a while bouncing about, plus det marks, there is even a low spot on the crown from det. The Head I'm most concerned with hopefully it will tidy up. The bore isnt too sad at all, a light rebore should do it, new piston and see what happens lets hope πŸ™‚

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by NINJA
                      #16

                      @Pablo13 Yep that looks well fooked for-sure. I would also check the bottom end for any loose fragments floating about, just to be sure. Get one of these and give it a couple of swirls to pick up any debris floating around. πŸ˜‰

                      https://www.ebay.co.uk/itm/New-Flexible-Magnetic-Pick-Up-Long-Reach-Strong-Magnet-Grabber-Stick-w-Light-UK/113535422657?hash=item1a6f3d10c1β“‚mUSgt17pTEhDHzy-QODYJNQ:rk:33:pf:0

                      SEDUCED BY THE DARK SIDE!!!

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                      • NINJAN NINJA

                        @Pablo13 Yep that looks well fooked for-sure. I would also check the bottom end for any loose fragments floating about, just to be sure. Get one of these and give it a couple of swirls to pick up any debris floating around. πŸ˜‰

                        https://www.ebay.co.uk/itm/New-Flexible-Magnetic-Pick-Up-Long-Reach-Strong-Magnet-Grabber-Stick-w-Light-UK/113535422657?hash=item1a6f3d10c1β“‚mUSgt17pTEhDHzy-QODYJNQ:rk:33:pf:0

                        P Offline
                        P Offline
                        Pablo13
                        wrote on last edited by
                        #17

                        @NINJA I'll have a little fishing session with some magnets and see if I can find anything left behind.

                        NINJAN 1 Reply Last reply
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                        • P Pablo13

                          @NINJA I'll have a little fishing session with some magnets and see if I can find anything left behind.

                          NINJAN Offline
                          NINJAN Offline
                          NINJA
                          wrote on last edited by
                          #18

                          @Pablo13 I would be surprised if the heavy braking incident caused all that damage, by the looks of it your engine was in decline and had suffered some internal damage most likely from detonation, over an extended period of time. The incident was just the tip of the iceberg and the straw the finally broke the camel's back. You were dead lucky the engine maintained power and you were still able to ride her home. Sadly the price we all have to pay from owning a used bike and not knowing the true history of our pride n' joy.

                          SEDUCED BY THE DARK SIDE!!!

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                          • NINJAN NINJA

                            @Pablo13 I would be surprised if the heavy braking incident caused all that damage, by the looks of it your engine was in decline and had suffered some internal damage most likely from detonation, over an extended period of time. The incident was just the tip of the iceberg and the straw the finally broke the camel's back. You were dead lucky the engine maintained power and you were still able to ride her home. Sadly the price we all have to pay from owning a used bike and not knowing the true history of our pride n' joy.

                            P Offline
                            P Offline
                            Pablo13
                            wrote on last edited by
                            #19

                            @NINJA Yeah I agree. She is a French import, although it was the runt of the litter so to speak, and had expected stuff to go wrong and I guess the mileage is about right for a top end. Just surprised that any plugs I pulled looked fine and it always started first or second kick right up until that incident.

                            I've run it on super while I've had it, so I guess it must have had some crap French fuel a while back and just managed to hold it together pootling about French lanes until I got my hands on it :grinning_face:

                            On the upside this may well go to explaining why it wasn't too happy revving over 9k, so if it solves that issue at the same time, I'll be happy. 0.5mm oversize piston, small end and gaskets have been ordered today and the bore and head are at the machinists. Hoping for a quick turnaround :grimacing_face:

                            NINJAN 1 Reply Last reply
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                            • D Offline
                              D Offline
                              DTR+NSR
                              wrote on last edited by
                              #20

                              Hard to tell in the pic but looks like the gudgeon pin circlip is missing? Unless you took it out before pic.

                              J 1 Reply Last reply
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                              • CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #21

                                You will want to send that head off to be sorted out as well.

                                Always Originate, Never Pirate!

                                declanD 1 Reply Last reply
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                                • CalumC Calum

                                  You will want to send that head off to be sorted out as well.

                                  declanD Offline
                                  declanD Offline
                                  declan
                                  wrote on last edited by
                                  #22

                                  @Calum yeah you could normally get away with a few dents but that’s completely savaged lol

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                                  • P Pablo13

                                    @NINJA Yeah I agree. She is a French import, although it was the runt of the litter so to speak, and had expected stuff to go wrong and I guess the mileage is about right for a top end. Just surprised that any plugs I pulled looked fine and it always started first or second kick right up until that incident.

                                    I've run it on super while I've had it, so I guess it must have had some crap French fuel a while back and just managed to hold it together pootling about French lanes until I got my hands on it :grinning_face:

                                    On the upside this may well go to explaining why it wasn't too happy revving over 9k, so if it solves that issue at the same time, I'll be happy. 0.5mm oversize piston, small end and gaskets have been ordered today and the bore and head are at the machinists. Hoping for a quick turnaround :grimacing_face:

                                    NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by NINJA
                                    #23

                                    @Pablo13 If you have the cash a full rebuild with a few upgrades aka a modified head to alter the squish would be just the ticket and add more πŸπŸ’¨ !!! πŸ˜‰

                                    SEDUCED BY THE DARK SIDE!!!

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                                    • D DTR+NSR

                                      Hard to tell in the pic but looks like the gudgeon pin circlip is missing? Unless you took it out before pic.

                                      J Offline
                                      J Offline
                                      Jens Eskildsen
                                      wrote on last edited by
                                      #24

                                      @DTR-NSR said in Hmm now what (A Rebore!):

                                      Hard to tell in the pic but looks like the gudgeon pin circlip is missing? Unless you took it out before pic.

                                      Yeah, and scratches on the side and dome of the piston right about at that point.
                                      Good eyes.

                                      1 Reply Last reply
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                                      • CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #25

                                        That grey discolouring on the piston looks like death ash, but I suspect that's a result of the failure.

                                        The head does not look like detonation, looks like something has been crushed into it.

                                        alt text
                                        That's what detonation looks like

                                        Always Originate, Never Pirate!

                                        P 1 Reply Last reply
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                                        • CalumC Calum

                                          That grey discolouring on the piston looks like death ash, but I suspect that's a result of the failure.

                                          The head does not look like detonation, looks like something has been crushed into it.

                                          alt text
                                          That's what detonation looks like

                                          P Offline
                                          P Offline
                                          Pablo13
                                          wrote on last edited by
                                          #26

                                          @Calum it does have those det marks, they are just hidden under the other damage πŸ˜‚

                                          Dropped the new piston off today, should be back wih the head and bore tomorrow. Gasket set is here too, so if I get a moment I'll get something done on it over the weekend πŸ˜‰

                                          NINJAN 1 Reply Last reply
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