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DT125R FORUM

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  4. TDR 125 19XX

TDR 125 19XX

Scheduled Pinned Locked Moved TDR
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  • MightymanM Offline
    MightymanM Offline
    Mightyman
    wrote on last edited by
    #13

    Hi Paul, I did get lucky with the ad I must admit. The chap had it up for £245 on an auction and no one placed a bid! I missed it at the last minute and so messaged him offering £200 to collect and to my surprise he said yes! That's interesting that you have a 28 carb as the inlet on my engine measures around 35mm. Maybe I need to purchase another inlet if mine isn't stock.

    TDR 125 - 2001

    T 1 Reply Last reply
    0
    • MightymanM Mightyman

      Hi Paul, I did get lucky with the ad I must admit. The chap had it up for £245 on an auction and no one placed a bid! I missed it at the last minute and so messaged him offering £200 to collect and to my surprise he said yes! That's interesting that you have a 28 carb as the inlet on my engine measures around 35mm. Maybe I need to purchase another inlet if mine isn't stock.

      T Offline
      T Offline
      tdrpaul
      wrote on last edited by
      #14

      @MIGHTYMAN my inlet was damaged so I thought that's ok I'll fit a dt one, the dt manifold was to small for the dellorto carb so I enlarged derestricted and flowed it with the help of my trusty pen knife and a Dremel with a flap wheel on it.

      Automotive addiction is real HONEST😬.

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      • MightymanM Offline
        MightymanM Offline
        Mightyman
        wrote on last edited by
        #15

        I'm definitely considering just getting a stock DT carb and inlet as a Dell Orto is proving too hard / pricey to source.

        TDR 125 - 2001

        T CalumC 2 Replies Last reply
        0
        • MightymanM Mightyman

          I'm definitely considering just getting a stock DT carb and inlet as a Dell Orto is proving too hard / pricey to source.

          T Offline
          T Offline
          tdrpaul
          wrote on last edited by
          #16

          @MIGHTYMAN I found a dellorto phbh 28 for about £60 new, they use them a lot on vespas. I was thinking about using one on my 180 gilera runner fxr but I'm trying to keep it standard.
          https://www.wasp-performance.co.uk/onlineshop/prod_1875543-Carburettor-PHBH-28-BS-with-Manual-Flip-Choke-Lever.html

          I think I still have the standard jet sizes written down if you need them.

          Automotive addiction is real HONEST😬.

          CalumC 1 Reply Last reply
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          • T tdrpaul

            @MIGHTYMAN I found a dellorto phbh 28 for about £60 new, they use them a lot on vespas. I was thinking about using one on my 180 gilera runner fxr but I'm trying to keep it standard.
            https://www.wasp-performance.co.uk/onlineshop/prod_1875543-Carburettor-PHBH-28-BS-with-Manual-Flip-Choke-Lever.html

            I think I still have the standard jet sizes written down if you need them.

            CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #17

            @tdrpaul The stock carb is better than those PHBH Carbs. They are a 28mm round slide carb. Flat slide is far superior.

            Always Originate, Never Pirate!

            T 1 Reply Last reply
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            • CalumC Calum

              @tdrpaul The stock carb is better than those PHBH Carbs. They are a 28mm round slide carb. Flat slide is far superior.

              T Offline
              T Offline
              tdrpaul
              wrote on last edited by
              #18

              @Calum hi Calum I agree the flat slide is a lot better carb but the dellorto phbh 28 is the standard carb for the early Italian made tdr 125.
              I have a low mileage one owner 1989 tdr and I want to keep it totally original but finding original parts isn't easy.

              Paul

              Automotive addiction is real HONEST😬.

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              • MightymanM Mightyman

                I'm definitely considering just getting a stock DT carb and inlet as a Dell Orto is proving too hard / pricey to source.

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #19

                @MIGHTYMAN or grab a mikuni tmx 32. They are common enough.

                Always Originate, Never Pirate!

                MightymanM 1 Reply Last reply
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                • CalumC Calum

                  @MIGHTYMAN or grab a mikuni tmx 32. They are common enough.

                  MightymanM Offline
                  MightymanM Offline
                  Mightyman
                  wrote on last edited by
                  #20

                  @Calum Would I then still need a stock DT inlet for a tmx 32? Or is there a chance my current BIG inlet would be alright?

                  TDR 125 - 2001

                  T CalumC 2 Replies Last reply
                  0
                  • MightymanM Mightyman

                    @Calum Would I then still need a stock DT inlet for a tmx 32? Or is there a chance my current BIG inlet would be alright?

                    T Offline
                    T Offline
                    tdrpaul
                    wrote on last edited by
                    #21

                    @MIGHTYMAN the manifold in the pic is the standard manifold for the dellorto carb which has the oil pipe connection on the carb.

                    Automotive addiction is real HONEST😬.

                    1 Reply Last reply
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                    • MightymanM Mightyman

                      @Calum Would I then still need a stock DT inlet for a tmx 32? Or is there a chance my current BIG inlet would be alright?

                      CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #22

                      @MIGHTYMAN Stock carb is 28mm TMX 32 is 32MM. So it should fit,.

                      Always Originate, Never Pirate!

                      1 Reply Last reply
                      0
                      • MightymanM Offline
                        MightymanM Offline
                        Mightyman
                        wrote on last edited by Mightyman
                        #23

                        Now it's (hopefully) going to be warming up outside a bit, I thought I would get back into this project again. Last night took a look at the crankshaft to find some of the bits of piston had been lodged inside the gaps in the conrod..

                        https://youtu.be/oJv-wv8eEYQ

                        Also started the clean up job on the engine cases.

                        A bag full of steel wire rotary bits

                        Starting it off

                        https://youtu.be/9bUSrAkcnSs

                        15 mins = 1 down!

                        TDR 125 - 2001

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                        • CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #24

                          Looks like that crank is going to want a rebuild.

                          I don't know how easy it is to get ahold of a new crank pin for these engines. If that crank pin is scored then you may find yourself needing to buy a new crank.

                          Always Originate, Never Pirate!

                          1 Reply Last reply
                          0
                          • MightymanM Offline
                            MightymanM Offline
                            Mightyman
                            wrote on last edited by
                            #25

                            The crank pink should have been sheilded by the bearing I would have thought? I wasn't going to rebuild the bottom end as it all turned over very smoothly but luckily I decided to pull it all apart in the end!

                            TDR 125 - 2001

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                            • CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #26

                              What bearing lol. It's a roll cage bearing so it's completely exposed.

                              If the big end bearing has got bits of piston in it then consider it thrashed.

                              For the cost of 40 quid. I would rebuild the crank. Otherwise it will fail and cost you an engine.

                              Always Originate, Never Pirate!

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                              • MightymanM Offline
                                MightymanM Offline
                                Mightyman
                                wrote on last edited by
                                #27

                                Don't worry it was going to all be rebuilt the second I opened the cases!

                                TDR 125 - 2001

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