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DT125R FORUM

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1988 bike

Scheduled Pinned Locked Moved DTR
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  • O Offline
    O Offline
    oldman
    wrote on last edited by
    #26

    Have the original powervalve fortunately, the manual is. 4 or. 04 difference I think from memory, Will be checking when assembling .

    D 1 Reply Last reply
    0
    • O oldman

      Have the original powervalve fortunately, the manual is. 4 or. 04 difference I think from memory, Will be checking when assembling .

      D Offline
      D Offline
      DTR+NSR
      wrote on last edited by
      #27

      My understanding is the 1988 has the BN barrel and slightly longer stroke 0.5mm or something. 88 on wards they had slightly bigger bore and shorter stroke. Think if you mix and match parts you can end up with a 135cc or similar.

      1 Reply Last reply
      1
      • CalumC Calum

        @oldman Yeah this.

        The manual specifies both the bore and stroke for the 3BN, I'm sure. I don't have it to hand.

        It is so minor I doubt it'll be too much of a problem. Powervalves are not interchangeable though.

        As said, doubling up on base gasket will do the trick. My worry is that the con rod is designed to stretch and compress, how close will it be at 12k RPM is anyones guess!

        O Offline
        O Offline
        oldman
        wrote on last edited by
        #28

        @Calum said in 1988 bike:

        @oldman Yeah this.

        The manual specifies both the bore and stroke for the 3BN, I'm sure. I don't have it to hand.

        It is so minor I doubt it'll be too much of a problem. Powervalves are not interchangeable though.

        As said, doubling up on base gasket will do the trick. My worry is that the con rod is designed to stretch and compress, how close will it be at 12k RPM is anyones guess!

        Hello Calum,What's the difference with the powervalve? Have measured and dry assembled and seems no different than one that came with bike, bar original has no grooves for seals and diamond style pulley shaft on end? Frame back but waiting for rack, grab rail, footrest hangers, suspension spring, etc.

        CalumC 1 Reply Last reply
        0
        • O oldman

          @Calum said in 1988 bike:

          @oldman Yeah this.

          The manual specifies both the bore and stroke for the 3BN, I'm sure. I don't have it to hand.

          It is so minor I doubt it'll be too much of a problem. Powervalves are not interchangeable though.

          As said, doubling up on base gasket will do the trick. My worry is that the con rod is designed to stretch and compress, how close will it be at 12k RPM is anyones guess!

          Hello Calum,What's the difference with the powervalve? Have measured and dry assembled and seems no different than one that came with bike, bar original has no grooves for seals and diamond style pulley shaft on end? Frame back but waiting for rack, grab rail, footrest hangers, suspension spring, etc.

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #29

          @oldman I must be thinking 4FU and 3MB.

          One of them didn't fit.

          Always Originate, Never Pirate!

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          0
          • O Offline
            O Offline
            oldman
            wrote on last edited by
            #30

            OK, thanks Calum. Replacement shock arrived and it's worse than the one I need to replace sadly. Lower ball joint corroded and worn and corrosion on plunger shaft has damaged the seal, very little damping going on. Will keep looking for a decent one.

            CalumC D 2 Replies Last reply
            0
            • O oldman

              OK, thanks Calum. Replacement shock arrived and it's worse than the one I need to replace sadly. Lower ball joint corroded and worn and corrosion on plunger shaft has damaged the seal, very little damping going on. Will keep looking for a decent one.

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #31

              @oldman FFS :@

              Always Originate, Never Pirate!

              1 Reply Last reply
              0
              • O oldman

                OK, thanks Calum. Replacement shock arrived and it's worse than the one I need to replace sadly. Lower ball joint corroded and worn and corrosion on plunger shaft has damaged the seal, very little damping going on. Will keep looking for a decent one.

                D Offline
                D Offline
                dan28
                wrote on last edited by
                #32

                @oldman said in 1988 bike:

                OK, thanks Calum. Replacement shock arrived and it's worse than the one I need to replace sadly. Lower ball joint corroded and worn and corrosion on plunger shaft has damaged the seal, very little damping going on. Will keep looking for a decent one.

                look for a shock from a newer bike they have a white spring an fit on the 89 model

                1 Reply Last reply
                0
                • O Offline
                  O Offline
                  oldman
                  wrote on last edited by
                  #33

                  Finally got a decent shock, waiting for powdercoating to return (have frame back though)so I can start rebuild. Seller of faulty shock not responded yet to return for refund, but covered via PayPal. Looked at getting a new indicator switch gear assembly and they are over £150. Put that on the wish list with everything else. Photos will be posted when there is something to show!

                  1 Reply Last reply
                  1
                  • O Offline
                    O Offline
                    oldman
                    wrote on last edited by
                    #34

                    Powdercoating back bar 2 items that should be here later this week, now where did I leave the assembly instructions????20190623_231148-460x818.jpg

                    1 Reply Last reply
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                    • CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #35

                      Haha that looks fantastic!

                      Always Originate, Never Pirate!

                      1 Reply Last reply
                      0
                      • O Offline
                        O Offline
                        oldman
                        wrote on last edited by oldman
                        #36

                        Thought I had most of it but still missing plenty of bolts and fixings. Returned some of the plating, looked bad to be honest. On top of that rats have chewed the brake pipes on my van so that's being recovered on a flatbed truck tomorrow, revenge for shooting one. Started off with the abs light coming on, took to garage and sensor wire cut. Went to take it for repair and no brakes at all, other rear sensor wire chewed and brake fluid squirting out of chewed hose. How lucky am I

                        1 Reply Last reply
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                        • O Offline
                          O Offline
                          oldman
                          wrote on last edited by
                          #37

                          Progress has been slow, mainly due to the weather this weekend. But important parts are coming back so I will try and press on (especially if it rains!) Attended vjmc show Sunday then a decent ride with both the red and white dt's, my blue 125mx and an rd350lc. I can still taste the 2 stroke oil being at the back (I was riding the 125mx). Covered approx 70 miles without mishaps, bit I so want a rd350, sounds brilliant.20190701_195432-460x818.jpg 20190701_195442-819x461.jpg 20190701_195501-819x461.jpg

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                          • O Offline
                            O Offline
                            oldman
                            wrote on last edited by
                            #38

                            IMAG0063-1612x1209.jpg

                            1 Reply Last reply
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                            • O Offline
                              O Offline
                              oldman
                              wrote on last edited by
                              #39

                              Refurbed oil pump arrived back this morning, hard to believe it's almost 31 years old, perfect job!
                              20190706_103957-460x818.jpg 20190706_104017-460x818.jpg

                              Powdercoated spring collected yesterday as well, so can crack on a bit.

                              1 Reply Last reply
                              2
                              • O Offline
                                O Offline
                                oldman
                                wrote on last edited by
                                #40

                                Reassembled shock ready for action

                                20190706_154859-819x461.jpg

                                1 Reply Last reply
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                                • CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #41

                                  When I asked if the pump could be refurbished I was told it wasn't possible! I think he just didn't want the work!

                                  Always Originate, Never Pirate!

                                  1 Reply Last reply
                                  0
                                  • O Offline
                                    O Offline
                                    oldman
                                    wrote on last edited by oldman
                                    #42

                                    Hes done all of mine, always come back like new, said there was loads of crud inside this one. Comes back with genuine Yamaha gasket and vent screw seals. Its peace of mind that I will not have to worry about it.

                                    NINJAN 1 Reply Last reply
                                    1
                                    • O oldman

                                      Hes done all of mine, always come back like new, said there was loads of crud inside this one. Comes back with genuine Yamaha gasket and vent screw seals. Its peace of mind that I will not have to worry about it.

                                      NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on last edited by
                                      #43

                                      @oldman Nothing beats some super shiny parts to bolt back on. :grinning_face_with_smiling_eyes: :winking_face: :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye:

                                      SEDUCED BY THE DARK SIDE!!!

                                      1 Reply Last reply
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                                      • O Offline
                                        O Offline
                                        oldman
                                        wrote on last edited by
                                        #44

                                        Engine has entered the building!, shot blasted cases and 2 pack paint on side covers, wont even get my hands dirty fitting!20190709_141441-819x461.jpg 20190709_141423-819x461.jpg

                                        NINJAN 1 Reply Last reply
                                        2
                                        • O oldman

                                          Engine has entered the building!, shot blasted cases and 2 pack paint on side covers, wont even get my hands dirty fitting!20190709_141441-819x461.jpg 20190709_141423-819x461.jpg

                                          NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by NINJA
                                          #45

                                          @oldman Looks awesome dude, are the cases and head bare metal and did you spray the covers yourself???

                                          SEDUCED BY THE DARK SIDE!!!

                                          O 1 Reply Last reply
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