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DT125R FORUM

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  4. Project DTZr.....a DT125R love story

Project DTZr.....a DT125R love story

Scheduled Pinned Locked Moved DTR
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  • MadGyverM Offline
    MadGyverM Offline
    MadGyver
    wrote on last edited by
    #2

    Plastics repair.
    Plastics where damaged and brush painted with car chassis paint.Grey stuff is putty for plastics.

    0_1540923217282_Image(167).jpg
    0_1540923242590_Image(165).jpg
    0_1540923448633_22112009(002).jpg
    0_1540923495704_IMG_0077.JPG
    0_1540923510300_IMG_0102.JPG

    1 Reply Last reply
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    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #3

      Looking very smart bud. Loving the fact you're "Keeping it within the family" so to speak...

      Always Originate, Never Pirate!

      MadGyverM 1 Reply Last reply
      1
      • MadGyverM Offline
        MadGyverM Offline
        MadGyver
        wrote on last edited by
        #4

        The crank before and after.
        0_1541092613101_DSC00018.JPG
        0_1541092630378_DSC00032.JPG
        0_1541092665509_DSC00072.JPG

        1 Reply Last reply
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        • MadGyverM Offline
          MadGyverM Offline
          MadGyver
          wrote on last edited by
          #5

          The cracnkcases,before and after cleaning and smoothed/matched/checked inside

          0_1541092813280_DSC00020.JPG
          0_1541092832578_DSC00029.JPG
          0_1541092912692_DSC00024.JPG

          TZR 125 2RH gearbox (one model of the old TZR had the same gear ratios with the TZR 125RR Belgarda),that one is fitted.
          Had to find some different bearings to install,not same with the DT.

          0_1541093315315_DSC00133.JPG
          0_1541093331178_DSC00135.JPG
          0_1541093344689_DSC00136.JPG

          1 Reply Last reply
          2
          • MadGyverM Offline
            MadGyverM Offline
            MadGyver
            wrote on last edited by
            #6

            Repairing a hard to find DT200R 3ET alloy swing arm,and this considered good condition.

            0_1541093963152_DSC00074.JPG
            0_1541093976012_DSC00082.JPG
            0_1541093987395_DSC00078.JPG

            0_1541094010664_DSC00086.JPG
            0_1541094026701_DSC00087.JPG

            0_1541094240958_DSC00097.JPG

            Louis-DT-WRL 1 Reply Last reply
            3
            • MadGyverM MadGyver

              Repairing a hard to find DT200R 3ET alloy swing arm,and this considered good condition.

              0_1541093963152_DSC00074.JPG
              0_1541093976012_DSC00082.JPG
              0_1541093987395_DSC00078.JPG

              0_1541094010664_DSC00086.JPG
              0_1541094026701_DSC00087.JPG

              0_1541094240958_DSC00097.JPG

              Louis-DT-WRL Offline
              Louis-DT-WRL Offline
              Louis-DT-WR
              wrote on last edited by
              #7

              @MadGyver I like that colour swing arm 🙂 good work

              1 Reply Last reply
              0
              • Yamboy46Y Offline
                Yamboy46Y Offline
                Yamboy46
                wrote on last edited by
                #8

                This is a interesting build. Nice one dude.

                1 Reply Last reply
                1
                • MadGyverM Offline
                  MadGyverM Offline
                  MadGyver
                  wrote on last edited by MadGyver
                  #9

                  Hello,after a long time,it's a slow project due to some personal matters from time to time.
                  "Last minute" tuning to crankcases for matching,widening,angles retaining and "little" tuning to Athena cylinder/head (trasnfer port shape and sizes,exhaust port shape,size and timing,combustion chamber volume,compression)

                  20181126_180251.jpg
                  20181013_160659.jpg
                  20181013_155014.jpg
                  20181013_154922.jpg

                  1 Reply Last reply
                  2
                  • MadGyverM Offline
                    MadGyverM Offline
                    MadGyver
                    wrote on last edited by
                    #10

                    Wheels condition when purchased and finished

                    IMG_0025.jpg

                    IMG_0033.jpg

                    IMG_0050.jpg

                    NINJAN 1 Reply Last reply
                    3
                    • CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #11

                      Fabulous stuff!

                      Always Originate, Never Pirate!

                      1 Reply Last reply
                      0
                      • MadGyverM MadGyver

                        Wheels condition when purchased and finished

                        IMG_0025.jpg

                        IMG_0033.jpg

                        IMG_0050.jpg

                        NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on last edited by
                        #12

                        @MadGyver Top job bro, have you resprayed them yourself???

                        SEDUCED BY THE DARK SIDE!!!

                        1 Reply Last reply
                        0
                        • MadGyverM Offline
                          MadGyverM Offline
                          MadGyver
                          wrote on last edited by
                          #13

                          Thank you all.
                          Yes almost everything is painted,machined by me,only an custom axle-spacers for the front-back wheel and a welding back of the frame tail base because of a broken bolt was done to a machine shop.

                          1 Reply Last reply
                          0
                          • MadGyverM Offline
                            MadGyverM Offline
                            MadGyver
                            wrote on last edited by
                            #14

                            This is the frame after the paint removal and acid treatment for the rust,then painted,before paint,cold zinc was applied to the frame for rust protection.That stage and the frame in original condition was lost in the data corruption.

                            DSC00050.jpg
                            DSC00059.jpg

                            NINJAN 1 Reply Last reply
                            1
                            • MadGyverM MadGyver

                              This is the frame after the paint removal and acid treatment for the rust,then painted,before paint,cold zinc was applied to the frame for rust protection.That stage and the frame in original condition was lost in the data corruption.

                              DSC00050.jpg
                              DSC00059.jpg

                              NINJAN Offline
                              NINJAN Offline
                              NINJA
                              wrote on last edited by NINJA
                              #15

                              @MadGyver Nice paint job. :thumbs_up_medium-light_skin_tone:

                              SEDUCED BY THE DARK SIDE!!!

                              1 Reply Last reply
                              0
                              • CalumC Calum

                                Looking very smart bud. Loving the fact you're "Keeping it within the family" so to speak...

                                MadGyverM Offline
                                MadGyverM Offline
                                MadGyver
                                wrote on last edited by
                                #16
                                This post is deleted!
                                1 Reply Last reply
                                0
                                • MadGyverM Offline
                                  MadGyverM Offline
                                  MadGyver
                                  wrote on last edited by MadGyver
                                  #17

                                  Hello after a long time.
                                  I had to open the crankcases because of a faulty gearbox part (even checked I've missed it).
                                  Did some further tweaking to the cases,matched them 99+% I believe,and gave a texture to help flow and "grab" more mixture,widened a little the reed valve space and removed some metal from the low right corner for the RZ350 reed valve to be installed.

                                  alt text

                                  alt text

                                  alt text

                                  1 Reply Last reply
                                  0
                                  • MadGyverM Offline
                                    MadGyverM Offline
                                    MadGyver
                                    wrote on last edited by MadGyver
                                    #18

                                    The finished DTZr,it's on the road,I am doing some runnin km's and will go to a friends dyno. 😀

                                    Passed technical inspection with "flying colors".
                                    I didn't put the 3ET headlight because it's no good for night,if you want to see and not just others to see you.

                                    alt text

                                    alt text

                                    PS.I will shorten a little the front fender.

                                    CalumC zarkotomZ 2 Replies Last reply
                                    3
                                    • NottsbikerN Offline
                                      NottsbikerN Offline
                                      Nottsbiker
                                      wrote on last edited by
                                      #19

                                      Bike looks great and similar (not wheels) to my old DTR that I built years back (profile picture).

                                      I've just bought a 3ET light unit for my 200WR as I believe that they are the same so I'm gutted to hear that they are poor output but I want to go back to stock as the 125X unit I've got does come in white and therefore looks odd.

                                      Interesting that you've also gone down the 3ET swingarm route as I've got one ready to go on my 3SH build - great minds think alike! 🙂

                                      1 Reply Last reply
                                      1
                                      • MadGyverM MadGyver

                                        The finished DTZr,it's on the road,I am doing some runnin km's and will go to a friends dyno. 😀

                                        Passed technical inspection with "flying colors".
                                        I didn't put the 3ET headlight because it's no good for night,if you want to see and not just others to see you.

                                        alt text

                                        alt text

                                        PS.I will shorten a little the front fender.

                                        CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #20

                                        @madgyver Yeah that looks mint to be fair. Done a great job on that.

                                        Always Originate, Never Pirate!

                                        1 Reply Last reply
                                        1
                                        • MadGyverM MadGyver

                                          The finished DTZr,it's on the road,I am doing some runnin km's and will go to a friends dyno. 😀

                                          Passed technical inspection with "flying colors".
                                          I didn't put the 3ET headlight because it's no good for night,if you want to see and not just others to see you.

                                          alt text

                                          alt text

                                          PS.I will shorten a little the front fender.

                                          zarkotomZ Offline
                                          zarkotomZ Offline
                                          zarkotom
                                          wrote on last edited by
                                          #21

                                          @madgyver Great bike mate, looks almost like a long lost cousin of my DTR!

                                          Καλησπέρα απο ελλάδα αδερφέ... Αν έχεις facebook μπες στην ομάδα 2T POWER GREECE... Nα ανεβάσεις καμία φώτο να το χαζέψουμε ακόμα παραπάνω...

                                          MadGyverM 1 Reply Last reply
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