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  4. Aprilia RS250 1999 Mugello Replica

Aprilia RS250 1999 Mugello Replica

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  • pedrobatista10P Offline
    pedrobatista10P Offline
    pedrobatista10
    wrote on last edited by
    #17

    i was bored at home, and i said to myself that i can remove the engine of the bike and save some cash not paying to someone to do it for me.

    so i did

    looks very dirt inside
    alt text

    out of the frame already
    alt text

    alt text

    i may be wrong but i think this engine never left the frame of the bike in 20 years 😄
    alt text

    look the powevalve housing, this after a cleaning with absorvent paper. when i opened lots of burned oil leaked
    alt text

    piston, i dont have a clue if its very bad condition or not. what you guys think?
    alt text

    cylinder head, no ideia again if bad or not
    alt text

    what's your opinions? full rebuild since i have engine out? btw, the engine i will not touch, no skills for that.

    this was the first time i worked on a bike, im proud of myself that i did it. i organized all parts and screws on zip bags to not lose anything.

    hope you like it!

    1 Reply Last reply
    2
    • CalumC Online
      CalumC Online
      Calum
      wrote on last edited by
      #18

      Hey looking smart.

      I mean, it's out now, may as well rebuild it yourself.

      I dunno, depends whether you want it rebuilt or not. What's the mileage? These types of bikes tend to be owned by more mature owners so don't tend to need to rebuilding as often.

      At worst, I'd throw a set of rings in there. They actually say not to clean the carbon off the piston as it retains the heat and allows the gases to propagate faster = more power. Well there goes the theory.

      The head should be polished to a mirror sheen though.

      Looking good though.

      Always Originate, Never Pirate!

      1 Reply Last reply
      0
      • pedrobatista10P Offline
        pedrobatista10P Offline
        pedrobatista10
        wrote on last edited by
        #19

        @Calum 15.000 km i think, its estimated time for a change of pistons i guess.

        i would love to rebuild it myself, but i will not risk this engine. first i need to learn on dtx and rs 125 then i will adventure on this beast.

        i think i will replace everything, pistons, pv's, pulleys, water inlets , basically make a complety fresh engine. then i will know what to expect from the engine.

        i will take more time to make it running but i have more insurance that it dont break so easily.

        btw, what products you guys use to clean engine, carbs and general parts? i heard brake cleaner is good, but want to know what you use first.

        NINJAN 1 Reply Last reply
        0
        • pedrobatista10P pedrobatista10

          @Calum 15.000 km i think, its estimated time for a change of pistons i guess.

          i would love to rebuild it myself, but i will not risk this engine. first i need to learn on dtx and rs 125 then i will adventure on this beast.

          i think i will replace everything, pistons, pv's, pulleys, water inlets , basically make a complety fresh engine. then i will know what to expect from the engine.

          i will take more time to make it running but i have more insurance that it dont break so easily.

          btw, what products you guys use to clean engine, carbs and general parts? i heard brake cleaner is good, but want to know what you use first.

          NINJAN Offline
          NINJAN Offline
          NINJA
          wrote on last edited by
          #20

          @pedrobatista10 You can clean most things with Carb cleaner, which is not too abrasive. 😉

          SEDUCED BY THE DARK SIDE!!!

          1 Reply Last reply
          0
          • pedrobatista10P Offline
            pedrobatista10P Offline
            pedrobatista10
            wrote on last edited by
            #21

            what method should i use to paint the calipers?

            and should i rebuild the calipers or no need?

            alt text

            alt text

            alt text

            CalumC NINJAN 2 Replies Last reply
            0
            • pedrobatista10P pedrobatista10

              what method should i use to paint the calipers?

              and should i rebuild the calipers or no need?

              alt text

              alt text

              alt text

              CalumC Online
              CalumC Online
              Calum
              wrote on last edited by
              #22

              @pedrobatista10 If you can get the parts to rebuild, then I would.

              I remember one day riding to work, the rear brake seals failed. Leaking fluid all over my wheels. Discolouring the paint work 😞

              Always Originate, Never Pirate!

              D 1 Reply Last reply
              0
              • CalumC Calum

                @pedrobatista10 If you can get the parts to rebuild, then I would.

                I remember one day riding to work, the rear brake seals failed. Leaking fluid all over my wheels. Discolouring the paint work 😞

                D Offline
                D Offline
                DTR+NSR
                wrote on last edited by
                #23

                It's a Suzuki rgv250 engine in these isn't it?

                CalumC 1 Reply Last reply
                0
                • D DTR+NSR

                  It's a Suzuki rgv250 engine in these isn't it?

                  CalumC Online
                  CalumC Online
                  Calum
                  wrote on last edited by
                  #24

                  @DTR-NSR That's correct.

                  Always Originate, Never Pirate!

                  D 1 Reply Last reply
                  0
                  • pedrobatista10P pedrobatista10

                    what method should i use to paint the calipers?

                    and should i rebuild the calipers or no need?

                    alt text

                    alt text

                    alt text

                    NINJAN Offline
                    NINJAN Offline
                    NINJA
                    wrote on last edited by
                    #25

                    @pedrobatista10 If you wish to repaint them then just give them a rub down with some wet n' dry, then respray them with some Very High Temperature paint for a good finish. If the pistons are not damaged in any way, then you could replace the seals if needs be? I would perform a full strip down, thoroughly clean everything with a pressure washer, then give the outside of the pistons a very light rub with some fine wet n' dry and ruba small amount of copper slip on the outsides only. Then rebuild with new seals if required and perhaps new brass banjo bolts & nipples. They look to be in good overall condition, so a strip, clean, re-grease and rebuild might just be enough??? 😉

                    SEDUCED BY THE DARK SIDE!!!

                    1 Reply Last reply
                    0
                    • pedrobatista10P Offline
                      pedrobatista10P Offline
                      pedrobatista10
                      wrote on last edited by
                      #26

                      guys i think i will use vapour blasting services on carbs, engine cases, brembo calipers and some other parts to make it look mint condition. and price is reasonable.

                      i saw some photos and i like how it looks.

                      @NINJA @Calum its possible to powder coating the calipers? i want the original gold colour on them.

                      NINJAN 1 Reply Last reply
                      0
                      • pedrobatista10P pedrobatista10

                        guys i think i will use vapour blasting services on carbs, engine cases, brembo calipers and some other parts to make it look mint condition. and price is reasonable.

                        i saw some photos and i like how it looks.

                        @NINJA @Calum its possible to powder coating the calipers? i want the original gold colour on them.

                        NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on last edited by NINJA
                        #27

                        @pedrobatista10 yes they can be powder coated, seek out a local firm and ask their advice.

                        SEDUCED BY THE DARK SIDE!!!

                        1 Reply Last reply
                        0
                        • CalumC Calum

                          @DTR-NSR That's correct.

                          D Offline
                          D Offline
                          DTR+NSR
                          wrote on last edited by
                          #28

                          @Calum I thought that was the case, I'd be checking the powervalves carefully as I know on the Suzuki's there prone to failing and dropping the power valve into the cylinder, ouch!

                          1 Reply Last reply
                          0
                          • pedrobatista10P Offline
                            pedrobatista10P Offline
                            pedrobatista10
                            wrote on last edited by
                            #29

                            @DTR-NSR you are right, that the most dangerous part on engine, if the pin get lose can damage engine pretty bad. thats why i will change it

                            @NINJA will do that. thanks 🙂

                            1 Reply Last reply
                            0
                            • pedrobatista10P Offline
                              pedrobatista10P Offline
                              pedrobatista10
                              wrote on last edited by
                              #30

                              hi

                              i will send my carburetors and brembo calipers to rebuild to "MHF Restoration Macclesfield Cheshire" in UK. they do amazing jobs in restauration projects.

                              anyone used this company before?

                              1 Reply Last reply
                              0
                              • CalumC Online
                                CalumC Online
                                Calum
                                wrote on last edited by
                                #31

                                Can't say that I have. But I have never needed a carb being rebuilt before.

                                Always Originate, Never Pirate!

                                1 Reply Last reply
                                0
                                • pedrobatista10P Offline
                                  pedrobatista10P Offline
                                  pedrobatista10
                                  wrote on last edited by
                                  #32

                                  Hi

                                  Long time without parts, so i will update with big package from BlackFriday that arrived today
                                  alt text

                                  Brembo RCS19
                                  Brembo Rear Disc's and brembo pads
                                  TWM Clutch Lever
                                  TYGA Rear Step kit with carbon cover's
                                  Mellotti handlebars and triple clamps
                                  Domino Throtle

                                  i keep the same brands for this rs250 build. why change when the quality is very good 😊

                                  still lots of parts to buy ...

                                  hope you like it

                                  1 Reply Last reply
                                  2
                                  • CalumC Online
                                    CalumC Online
                                    Calum
                                    wrote on last edited by
                                    #33

                                    Absolutely savage!

                                    I literally could only afford to do this to one bike, let alone two!

                                    Fair play.

                                    Looking smart bud.

                                    Always Originate, Never Pirate!

                                    1 Reply Last reply
                                    0
                                    • pedrobatista10P Offline
                                      pedrobatista10P Offline
                                      pedrobatista10
                                      wrote on last edited by
                                      #34

                                      @Calum thanks 😉

                                      it hurts my wallet building this 2 bikes, but i dont regret it. with time i will finish this one too

                                      and living with parents helps to save cash for my hobbies 🙂

                                      next week im receiving Transmission Kit from Renthal from reputable seller in UK (TheTuningWorks)

                                      NINJAN 1 Reply Last reply
                                      1
                                      • pedrobatista10P pedrobatista10

                                        @Calum thanks 😉

                                        it hurts my wallet building this 2 bikes, but i dont regret it. with time i will finish this one too

                                        and living with parents helps to save cash for my hobbies 🙂

                                        next week im receiving Transmission Kit from Renthal from reputable seller in UK (TheTuningWorks)

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by
                                        #35

                                        @pedrobatista10 But when they are finished and you get the joy of riding them, it all becomes worthwhile for-sure!!! 🏍 💨 💨 💨

                                        SEDUCED BY THE DARK SIDE!!!

                                        CalumC 1 Reply Last reply
                                        0
                                        • NINJAN NINJA

                                          @pedrobatista10 But when they are finished and you get the joy of riding them, it all becomes worthwhile for-sure!!! 🏍 💨 💨 💨

                                          CalumC Online
                                          CalumC Online
                                          Calum
                                          wrote on last edited by
                                          #36

                                          @NINJA Cough Still haven't used my RS yet! 😂

                                          Always Originate, Never Pirate!

                                          pedrobatista10P NINJAN 2 Replies Last reply
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