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  4. Aprilia RS250 1999 Mugello Replica

Aprilia RS250 1999 Mugello Replica

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  • CalumC Calum

    @pedrobatista10 If you can get the parts to rebuild, then I would.

    I remember one day riding to work, the rear brake seals failed. Leaking fluid all over my wheels. Discolouring the paint work 😞

    D Offline
    D Offline
    DTR+NSR
    wrote on last edited by
    #23

    It's a Suzuki rgv250 engine in these isn't it?

    CalumC 1 Reply Last reply
    0
    • D DTR+NSR

      It's a Suzuki rgv250 engine in these isn't it?

      CalumC Online
      CalumC Online
      Calum
      wrote on last edited by
      #24

      @DTR-NSR That's correct.

      Always Originate, Never Pirate!

      D 1 Reply Last reply
      0
      • pedrobatista10P pedrobatista10

        what method should i use to paint the calipers?

        and should i rebuild the calipers or no need?

        alt text

        alt text

        alt text

        NINJAN Offline
        NINJAN Offline
        NINJA
        wrote on last edited by
        #25

        @pedrobatista10 If you wish to repaint them then just give them a rub down with some wet n' dry, then respray them with some Very High Temperature paint for a good finish. If the pistons are not damaged in any way, then you could replace the seals if needs be? I would perform a full strip down, thoroughly clean everything with a pressure washer, then give the outside of the pistons a very light rub with some fine wet n' dry and ruba small amount of copper slip on the outsides only. Then rebuild with new seals if required and perhaps new brass banjo bolts & nipples. They look to be in good overall condition, so a strip, clean, re-grease and rebuild might just be enough??? 😉

        SEDUCED BY THE DARK SIDE!!!

        1 Reply Last reply
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        • pedrobatista10P Offline
          pedrobatista10P Offline
          pedrobatista10
          wrote on last edited by
          #26

          guys i think i will use vapour blasting services on carbs, engine cases, brembo calipers and some other parts to make it look mint condition. and price is reasonable.

          i saw some photos and i like how it looks.

          @NINJA @Calum its possible to powder coating the calipers? i want the original gold colour on them.

          NINJAN 1 Reply Last reply
          0
          • pedrobatista10P pedrobatista10

            guys i think i will use vapour blasting services on carbs, engine cases, brembo calipers and some other parts to make it look mint condition. and price is reasonable.

            i saw some photos and i like how it looks.

            @NINJA @Calum its possible to powder coating the calipers? i want the original gold colour on them.

            NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by NINJA
            #27

            @pedrobatista10 yes they can be powder coated, seek out a local firm and ask their advice.

            SEDUCED BY THE DARK SIDE!!!

            1 Reply Last reply
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            • CalumC Calum

              @DTR-NSR That's correct.

              D Offline
              D Offline
              DTR+NSR
              wrote on last edited by
              #28

              @Calum I thought that was the case, I'd be checking the powervalves carefully as I know on the Suzuki's there prone to failing and dropping the power valve into the cylinder, ouch!

              1 Reply Last reply
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              • pedrobatista10P Offline
                pedrobatista10P Offline
                pedrobatista10
                wrote on last edited by
                #29

                @DTR-NSR you are right, that the most dangerous part on engine, if the pin get lose can damage engine pretty bad. thats why i will change it

                @NINJA will do that. thanks 🙂

                1 Reply Last reply
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                • pedrobatista10P Offline
                  pedrobatista10P Offline
                  pedrobatista10
                  wrote on last edited by
                  #30

                  hi

                  i will send my carburetors and brembo calipers to rebuild to "MHF Restoration Macclesfield Cheshire" in UK. they do amazing jobs in restauration projects.

                  anyone used this company before?

                  1 Reply Last reply
                  0
                  • CalumC Online
                    CalumC Online
                    Calum
                    wrote on last edited by
                    #31

                    Can't say that I have. But I have never needed a carb being rebuilt before.

                    Always Originate, Never Pirate!

                    1 Reply Last reply
                    0
                    • pedrobatista10P Offline
                      pedrobatista10P Offline
                      pedrobatista10
                      wrote on last edited by
                      #32

                      Hi

                      Long time without parts, so i will update with big package from BlackFriday that arrived today
                      alt text

                      Brembo RCS19
                      Brembo Rear Disc's and brembo pads
                      TWM Clutch Lever
                      TYGA Rear Step kit with carbon cover's
                      Mellotti handlebars and triple clamps
                      Domino Throtle

                      i keep the same brands for this rs250 build. why change when the quality is very good 😊

                      still lots of parts to buy ...

                      hope you like it

                      1 Reply Last reply
                      2
                      • CalumC Online
                        CalumC Online
                        Calum
                        wrote on last edited by
                        #33

                        Absolutely savage!

                        I literally could only afford to do this to one bike, let alone two!

                        Fair play.

                        Looking smart bud.

                        Always Originate, Never Pirate!

                        1 Reply Last reply
                        0
                        • pedrobatista10P Offline
                          pedrobatista10P Offline
                          pedrobatista10
                          wrote on last edited by
                          #34

                          @Calum thanks 😉

                          it hurts my wallet building this 2 bikes, but i dont regret it. with time i will finish this one too

                          and living with parents helps to save cash for my hobbies 🙂

                          next week im receiving Transmission Kit from Renthal from reputable seller in UK (TheTuningWorks)

                          NINJAN 1 Reply Last reply
                          1
                          • pedrobatista10P pedrobatista10

                            @Calum thanks 😉

                            it hurts my wallet building this 2 bikes, but i dont regret it. with time i will finish this one too

                            and living with parents helps to save cash for my hobbies 🙂

                            next week im receiving Transmission Kit from Renthal from reputable seller in UK (TheTuningWorks)

                            NINJAN Offline
                            NINJAN Offline
                            NINJA
                            wrote on last edited by
                            #35

                            @pedrobatista10 But when they are finished and you get the joy of riding them, it all becomes worthwhile for-sure!!! 🏍 💨 💨 💨

                            SEDUCED BY THE DARK SIDE!!!

                            CalumC 1 Reply Last reply
                            0
                            • NINJAN NINJA

                              @pedrobatista10 But when they are finished and you get the joy of riding them, it all becomes worthwhile for-sure!!! 🏍 💨 💨 💨

                              CalumC Online
                              CalumC Online
                              Calum
                              wrote on last edited by
                              #36

                              @NINJA Cough Still haven't used my RS yet! 😂

                              Always Originate, Never Pirate!

                              pedrobatista10P NINJAN 2 Replies Last reply
                              0
                              • CalumC Calum

                                @NINJA Cough Still haven't used my RS yet! 😂

                                pedrobatista10P Offline
                                pedrobatista10P Offline
                                pedrobatista10
                                wrote on last edited by
                                #37

                                @Calum wow really? How could you resist to ride it, after that awesome build? 🤔

                                CalumC 1 Reply Last reply
                                0
                                • CalumC Calum

                                  @NINJA Cough Still haven't used my RS yet! 😂

                                  NINJAN Offline
                                  NINJAN Offline
                                  NINJA
                                  wrote on last edited by NINJA
                                  #38

                                  @Calum Next spring when the sun's out - you'll get the itch!!! 🏍 💨 💨 💨

                                  SEDUCED BY THE DARK SIDE!!!

                                  1 Reply Last reply
                                  0
                                  • pedrobatista10P pedrobatista10

                                    @Calum wow really? How could you resist to ride it, after that awesome build? 🤔

                                    CalumC Online
                                    CalumC Online
                                    Calum
                                    wrote on last edited by
                                    #39

                                    @pedrobatista10 It is not registered. Has no license plate.

                                    Always Originate, Never Pirate!

                                    1 Reply Last reply
                                    0
                                    • pedrobatista10P Offline
                                      pedrobatista10P Offline
                                      pedrobatista10
                                      wrote on last edited by pedrobatista10
                                      #40

                                      hi guys, hope all of you are safe!

                                      quick update for my project

                                      received my calipers and carbs from MHF UK, they vapour blasted and pwder coated calipers and on the carbs vapour blast and ultrasonic cleaning. they look new now imo

                                      alt text

                                      alt text

                                      you can see the condition of the calipers in this topic to check the difference 😛

                                      NINJAN 1 Reply Last reply
                                      2
                                      • CalumC Online
                                        CalumC Online
                                        Calum
                                        wrote on last edited by
                                        #41

                                        Yes, they look fabulous!

                                        Always Originate, Never Pirate!

                                        1 Reply Last reply
                                        0
                                        • pedrobatista10P pedrobatista10

                                          hi guys, hope all of you are safe!

                                          quick update for my project

                                          received my calipers and carbs from MHF UK, they vapour blasted and pwder coated calipers and on the carbs vapour blast and ultrasonic cleaning. they look new now imo

                                          alt text

                                          alt text

                                          you can see the condition of the calipers in this topic to check the difference 😛

                                          NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by
                                          #42

                                          @pedrobatista10 Bling Bling!!! 👍

                                          SEDUCED BY THE DARK SIDE!!!

                                          1 Reply Last reply
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