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  4. Aprilia RS250 1999 Mugello Replica

Aprilia RS250 1999 Mugello Replica

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  • C Offline
    C Offline
    Calum
    wrote on 21 Oct 2019, 13:31 last edited by
    #18

    Hey looking smart.

    I mean, it's out now, may as well rebuild it yourself.

    I dunno, depends whether you want it rebuilt or not. What's the mileage? These types of bikes tend to be owned by more mature owners so don't tend to need to rebuilding as often.

    At worst, I'd throw a set of rings in there. They actually say not to clean the carbon off the piston as it retains the heat and allows the gases to propagate faster = more power. Well there goes the theory.

    The head should be polished to a mirror sheen though.

    Looking good though.

    Always Originate, Never Pirate!

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    • P Offline
      P Offline
      pedrobatista10
      wrote on 21 Oct 2019, 14:32 last edited by
      #19

      @Calum 15.000 km i think, its estimated time for a change of pistons i guess.

      i would love to rebuild it myself, but i will not risk this engine. first i need to learn on dtx and rs 125 then i will adventure on this beast.

      i think i will replace everything, pistons, pv's, pulleys, water inlets , basically make a complety fresh engine. then i will know what to expect from the engine.

      i will take more time to make it running but i have more insurance that it dont break so easily.

      btw, what products you guys use to clean engine, carbs and general parts? i heard brake cleaner is good, but want to know what you use first.

      N 1 Reply Last reply 21 Oct 2019, 17:34
      0
      • P pedrobatista10
        21 Oct 2019, 14:32

        @Calum 15.000 km i think, its estimated time for a change of pistons i guess.

        i would love to rebuild it myself, but i will not risk this engine. first i need to learn on dtx and rs 125 then i will adventure on this beast.

        i think i will replace everything, pistons, pv's, pulleys, water inlets , basically make a complety fresh engine. then i will know what to expect from the engine.

        i will take more time to make it running but i have more insurance that it dont break so easily.

        btw, what products you guys use to clean engine, carbs and general parts? i heard brake cleaner is good, but want to know what you use first.

        N Offline
        N Offline
        NINJA
        wrote on 21 Oct 2019, 17:34 last edited by
        #20

        @pedrobatista10 You can clean most things with Carb cleaner, which is not too abrasive. 😉

        SEDUCED BY THE DARK SIDE!!!

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        • P Offline
          P Offline
          pedrobatista10
          wrote on 23 Oct 2019, 12:16 last edited by
          #21

          what method should i use to paint the calipers?

          and should i rebuild the calipers or no need?

          alt text

          alt text

          alt text

          C N 2 Replies Last reply 23 Oct 2019, 17:40
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          • P pedrobatista10
            23 Oct 2019, 12:16

            what method should i use to paint the calipers?

            and should i rebuild the calipers or no need?

            alt text

            alt text

            alt text

            C Offline
            C Offline
            Calum
            wrote on 23 Oct 2019, 17:40 last edited by
            #22

            @pedrobatista10 If you can get the parts to rebuild, then I would.

            I remember one day riding to work, the rear brake seals failed. Leaking fluid all over my wheels. Discolouring the paint work 😞

            Always Originate, Never Pirate!

            D 1 Reply Last reply 23 Oct 2019, 19:28
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            • C Calum
              23 Oct 2019, 17:40

              @pedrobatista10 If you can get the parts to rebuild, then I would.

              I remember one day riding to work, the rear brake seals failed. Leaking fluid all over my wheels. Discolouring the paint work 😞

              D Offline
              D Offline
              DTR+NSR
              wrote on 23 Oct 2019, 19:28 last edited by
              #23

              It's a Suzuki rgv250 engine in these isn't it?

              C 1 Reply Last reply 23 Oct 2019, 19:52
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              • D DTR+NSR
                23 Oct 2019, 19:28

                It's a Suzuki rgv250 engine in these isn't it?

                C Offline
                C Offline
                Calum
                wrote on 23 Oct 2019, 19:52 last edited by
                #24

                @DTR-NSR That's correct.

                Always Originate, Never Pirate!

                D 1 Reply Last reply 24 Oct 2019, 07:41
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                • P pedrobatista10
                  23 Oct 2019, 12:16

                  what method should i use to paint the calipers?

                  and should i rebuild the calipers or no need?

                  alt text

                  alt text

                  alt text

                  N Offline
                  N Offline
                  NINJA
                  wrote on 23 Oct 2019, 19:56 last edited by
                  #25

                  @pedrobatista10 If you wish to repaint them then just give them a rub down with some wet n' dry, then respray them with some Very High Temperature paint for a good finish. If the pistons are not damaged in any way, then you could replace the seals if needs be? I would perform a full strip down, thoroughly clean everything with a pressure washer, then give the outside of the pistons a very light rub with some fine wet n' dry and ruba small amount of copper slip on the outsides only. Then rebuild with new seals if required and perhaps new brass banjo bolts & nipples. They look to be in good overall condition, so a strip, clean, re-grease and rebuild might just be enough??? 😉

                  SEDUCED BY THE DARK SIDE!!!

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                  • P Offline
                    P Offline
                    pedrobatista10
                    wrote on 23 Oct 2019, 21:12 last edited by
                    #26

                    guys i think i will use vapour blasting services on carbs, engine cases, brembo calipers and some other parts to make it look mint condition. and price is reasonable.

                    i saw some photos and i like how it looks.

                    @NINJA @Calum its possible to powder coating the calipers? i want the original gold colour on them.

                    N 1 Reply Last reply 23 Oct 2019, 21:29
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                    • P pedrobatista10
                      23 Oct 2019, 21:12

                      guys i think i will use vapour blasting services on carbs, engine cases, brembo calipers and some other parts to make it look mint condition. and price is reasonable.

                      i saw some photos and i like how it looks.

                      @NINJA @Calum its possible to powder coating the calipers? i want the original gold colour on them.

                      N Offline
                      N Offline
                      NINJA
                      wrote on 23 Oct 2019, 21:29 last edited by NINJA
                      #27

                      @pedrobatista10 yes they can be powder coated, seek out a local firm and ask their advice.

                      SEDUCED BY THE DARK SIDE!!!

                      1 Reply Last reply
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                      • C Calum
                        23 Oct 2019, 19:52

                        @DTR-NSR That's correct.

                        D Offline
                        D Offline
                        DTR+NSR
                        wrote on 24 Oct 2019, 07:41 last edited by
                        #28

                        @Calum I thought that was the case, I'd be checking the powervalves carefully as I know on the Suzuki's there prone to failing and dropping the power valve into the cylinder, ouch!

                        1 Reply Last reply
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                        • P Offline
                          P Offline
                          pedrobatista10
                          wrote on 24 Oct 2019, 08:28 last edited by
                          #29

                          @DTR-NSR you are right, that the most dangerous part on engine, if the pin get lose can damage engine pretty bad. thats why i will change it

                          @NINJA will do that. thanks 🙂

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                          • P Offline
                            P Offline
                            pedrobatista10
                            wrote on 8 Nov 2019, 12:41 last edited by
                            #30

                            hi

                            i will send my carburetors and brembo calipers to rebuild to "MHF Restoration Macclesfield Cheshire" in UK. they do amazing jobs in restauration projects.

                            anyone used this company before?

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                            • C Offline
                              C Offline
                              Calum
                              wrote on 8 Nov 2019, 13:26 last edited by
                              #31

                              Can't say that I have. But I have never needed a carb being rebuilt before.

                              Always Originate, Never Pirate!

                              1 Reply Last reply
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                              • P Offline
                                P Offline
                                pedrobatista10
                                wrote on 12 Dec 2019, 20:46 last edited by
                                #32

                                Hi

                                Long time without parts, so i will update with big package from BlackFriday that arrived today
                                alt text

                                Brembo RCS19
                                Brembo Rear Disc's and brembo pads
                                TWM Clutch Lever
                                TYGA Rear Step kit with carbon cover's
                                Mellotti handlebars and triple clamps
                                Domino Throtle

                                i keep the same brands for this rs250 build. why change when the quality is very good 😊

                                still lots of parts to buy ...

                                hope you like it

                                1 Reply Last reply
                                2
                                • C Offline
                                  C Offline
                                  Calum
                                  wrote on 13 Dec 2019, 12:14 last edited by
                                  #33

                                  Absolutely savage!

                                  I literally could only afford to do this to one bike, let alone two!

                                  Fair play.

                                  Looking smart bud.

                                  Always Originate, Never Pirate!

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                                  • P Offline
                                    P Offline
                                    pedrobatista10
                                    wrote on 18 Dec 2019, 10:48 last edited by
                                    #34

                                    @Calum thanks 😉

                                    it hurts my wallet building this 2 bikes, but i dont regret it. with time i will finish this one too

                                    and living with parents helps to save cash for my hobbies 🙂

                                    next week im receiving Transmission Kit from Renthal from reputable seller in UK (TheTuningWorks)

                                    N 1 Reply Last reply 18 Dec 2019, 11:15
                                    1
                                    • P pedrobatista10
                                      18 Dec 2019, 10:48

                                      @Calum thanks 😉

                                      it hurts my wallet building this 2 bikes, but i dont regret it. with time i will finish this one too

                                      and living with parents helps to save cash for my hobbies 🙂

                                      next week im receiving Transmission Kit from Renthal from reputable seller in UK (TheTuningWorks)

                                      N Offline
                                      N Offline
                                      NINJA
                                      wrote on 18 Dec 2019, 11:15 last edited by
                                      #35

                                      @pedrobatista10 But when they are finished and you get the joy of riding them, it all becomes worthwhile for-sure!!! 🏍 💨 💨 💨

                                      SEDUCED BY THE DARK SIDE!!!

                                      C 1 Reply Last reply 18 Dec 2019, 15:09
                                      0
                                      • N NINJA
                                        18 Dec 2019, 11:15

                                        @pedrobatista10 But when they are finished and you get the joy of riding them, it all becomes worthwhile for-sure!!! 🏍 💨 💨 💨

                                        C Offline
                                        C Offline
                                        Calum
                                        wrote on 18 Dec 2019, 15:09 last edited by
                                        #36

                                        @NINJA Cough Still haven't used my RS yet! 😂

                                        Always Originate, Never Pirate!

                                        P N 2 Replies Last reply 19 Dec 2019, 10:12
                                        0
                                        • C Calum
                                          18 Dec 2019, 15:09

                                          @NINJA Cough Still haven't used my RS yet! 😂

                                          P Offline
                                          P Offline
                                          pedrobatista10
                                          wrote on 19 Dec 2019, 10:12 last edited by
                                          #37

                                          @Calum wow really? How could you resist to ride it, after that awesome build? 🤔

                                          C 1 Reply Last reply 19 Dec 2019, 14:22
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