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  4. 1989 rebuild update

1989 rebuild update

Scheduled Pinned Locked Moved DTR
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  • O Offline
    O Offline
    oldman
    wrote on last edited by
    #92

    Wheels fitted, brakes bled, c&s fitted, stainless spokes really make a difference. What I wanted for my 88 but never got, would like to have a go at rebuilding wheels myself next, anyone attempted it? Central Wheels did do a great job though, at a price. Need to get the decals sorted this week and minor bits to fit such as chain guard, disc guard, etc. Will update photo soon.

    CalumC 1 Reply Last reply
    1
    • O oldman

      Wheels fitted, brakes bled, c&s fitted, stainless spokes really make a difference. What I wanted for my 88 but never got, would like to have a go at rebuilding wheels myself next, anyone attempted it? Central Wheels did do a great job though, at a price. Need to get the decals sorted this week and minor bits to fit such as chain guard, disc guard, etc. Will update photo soon.

      CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #93

      @oldman I always thought wheel building was an art form. One twist of the spoke sends the wheel out of alignment.

      What I thought at least. But I have since been told differently.

      Always Originate, Never Pirate!

      declanD 1 Reply Last reply
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      • CalumC Calum

        @oldman I always thought wheel building was an art form. One twist of the spoke sends the wheel out of alignment.

        What I thought at least. But I have since been told differently.

        declanD Offline
        declanD Offline
        declan
        wrote on last edited by
        #94

        @calum I’m not the most experienced but even the cheapest of wheels won’t twist from a spoke so easily

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        0
        • J Offline
          J Offline
          Jens Eskildsen
          wrote on last edited by Jens Eskildsen
          #95

          Building wheels inst an artform anymore than rebuilding engines. Slow and steady gets the job done. Its quite satisfying.

          If you feel you fuck it up, you could always just assemble the wheel, and pay someone to true it. Picture from my Xt600:
          0_1515946950945_04fff912-b174-4f48-a086-69813c9961f4-image.png
          0_1515946967952_d25b907b-f290-4b7a-bfce-2f34c07a2fad-image.png

          1 Reply Last reply
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          • O Offline
            O Offline
            oldman
            wrote on last edited by
            #96

            Definitely want to have a go, which spoke tool do you use?

            1 Reply Last reply
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            • J Offline
              J Offline
              Jens Eskildsen
              wrote on last edited by
              #97

              I just used a an adjustable wrench for the last bit. Most was done with a screwdriver (it fits the ends of the nipples) Im sure you could get a cheap spokewrench on ebay.

              CalumC 1 Reply Last reply
              0
              • J Jens Eskildsen

                I just used a an adjustable wrench for the last bit. Most was done with a screwdriver (it fits the ends of the nipples) Im sure you could get a cheap spokewrench on ebay.

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by Calum
                #98

                @jens-eskildsen How did you true it?

                The thing you got to remember, any imperfection in the true procedure will drastically show itself when you're doing 70 plus mile an hour. You can't really replicste that with home tools.

                Again, not something I am deeply familiar with.

                EDIT:

                Yeah I just had a little ganders. Apparently it's one of those specialist skills that anyone can do, with a bit of practice.

                I should look into it some time. If you're going to do it, stainless steel spokes and nipples is a must.

                Always Originate, Never Pirate!

                1 Reply Last reply
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                • O Offline
                  O Offline
                  oldman
                  wrote on last edited by
                  #99

                  That's my intention, the wheels central have done in stainless look excellent (and will stay that way)

                  1 Reply Last reply
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                  • J Offline
                    J Offline
                    Jens Eskildsen
                    wrote on last edited by
                    #100

                    I believe the specs are max 1mm runout sideways, perhaps even up and down aswell. Why do you say you cant accomplish that at home?

                    I used the swingarm as a truing stand, and an adjustable wrench and a screwdriver, that was it. Remember to lube the spokenipples so they wont corrode.

                    Theres PLENTY of how-to's on youtube, its the same as truing a bicycle wheel.

                    CalumC 1 Reply Last reply
                    0
                    • J Jens Eskildsen

                      I believe the specs are max 1mm runout sideways, perhaps even up and down aswell. Why do you say you cant accomplish that at home?

                      I used the swingarm as a truing stand, and an adjustable wrench and a screwdriver, that was it. Remember to lube the spokenipples so they wont corrode.

                      Theres PLENTY of how-to's on youtube, its the same as truing a bicycle wheel.

                      CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #101

                      @jens-eskildsen Yeah nice mate. I will have to give it a shot sometime. Apparently it's very time consuming for beginners, but seems like a neat thing to be able to do.

                      Always Originate, Never Pirate!

                      1 Reply Last reply
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                      • V vtrn_raptor

                        I need to get a new one brought the bike and didn't come with the steering lock key are they easy to remove without a key

                        O Offline
                        O Offline
                        oldman
                        wrote on last edited by
                        #102

                        @vtrn_raptor said in 1989 rebuild update:

                        I need to get a new one brought the bike and didn't come with the steering lock key are they easy to remove without a key

                        While I have the bodywork off the 88 finally got round to removing steering lock on headstock, metal plate removed easily by using fox wedge between frame and plate (small screwdriver should do it) and gently easing pin out. Used sharp drill bits to gradually drill out lock (brass) and then wiggled to remove locking pin (be patient) and manipulated lock out. Was a bit seized so penetrating oil and wiggling finally got it out. Don't drill too far as you could force crap in to the headstock, as soon as you start drilling steel that's deep enough. Just need to clean out lockway in headstock then 5 mins to fit new one.0_1516713832551_20180123_130306-576x1024.jpg

                        1 Reply Last reply
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                        • CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #103

                          Loving the attention to detail

                          Always Originate, Never Pirate!

                          1 Reply Last reply
                          0
                          • O Offline
                            O Offline
                            oldman
                            wrote on last edited by
                            #104

                            Right , last pictures of finished build bar decals, pleased how it's turned out. Looking forward to riding this!(Only to the mot stationπŸ™)0_1516923932735_20180125_233630-1024x576.jpg 0_1516923943266_20180125_233459-1024x576.jpg

                            NINJAN 1 Reply Last reply
                            2
                            • CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #105

                              Yeah that's lookingwell smart.

                              Always Originate, Never Pirate!

                              H 1 Reply Last reply
                              0
                              • CalumC Calum

                                Yeah that's lookingwell smart.

                                H Offline
                                H Offline
                                harri
                                wrote on last edited by
                                #106

                                Fantastic work. Beautiful bike.

                                1 Reply Last reply
                                0
                                • MiniaM Offline
                                  MiniaM Offline
                                  Minia
                                  wrote on last edited by
                                  #107

                                  Give me. πŸ˜‰

                                  Yamaha DT125R Blue 2002, XT 125 1982, Yamaha WR250Z 1992, BMW GS650F 1994, Benelli BN302 2015

                                  O 1 Reply Last reply
                                  0
                                  • O oldman

                                    Right , last pictures of finished build bar decals, pleased how it's turned out. Looking forward to riding this!(Only to the mot stationπŸ™)0_1516923932735_20180125_233630-1024x576.jpg 0_1516923943266_20180125_233459-1024x576.jpg

                                    NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by
                                    #108

                                    @oldman Looks mint bud - great job!!! :thumbs_up_light_skin_tone:

                                    SEDUCED BY THE DARK SIDE!!!

                                    1 Reply Last reply
                                    0
                                    • MiniaM Minia

                                      Give me. πŸ˜‰

                                      O Offline
                                      O Offline
                                      oldman
                                      wrote on last edited by
                                      #109

                                      @minia said in 1989 rebuild update:

                                      Give me. πŸ˜‰

                                      Form an orderly queue!

                                      NINJAN 1 Reply Last reply
                                      1
                                      • O oldman

                                        @minia said in 1989 rebuild update:

                                        Give me. πŸ˜‰

                                        Form an orderly queue!

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by
                                        #110

                                        @oldman Just out of curiosity, how many hours on average do you spend restoring each bike???

                                        SEDUCED BY THE DARK SIDE!!!

                                        1 Reply Last reply
                                        0
                                        • O Offline
                                          O Offline
                                          oldman
                                          wrote on last edited by
                                          #111

                                          Seems like forever............... seriously though I can't say, think I have taken about 4 months on and off doing this one, last one was a bit longer, maybe 20 or more hours a week? Thing is I go in the garage and seem to find things to do all the time. Finally got an electrical connector kit so spent a couple of hours this evening replacing the tail lamp 3 pin connector under the seat.could have left the old chewed one there as it still worked but would niggle me. That's why I spend so much time doing it I think. Add on the time scouring the internet for parts and it gets even more, managed to find all new matching white panels bar one but it takes time, and I still keep looking for the missing one. Would sooner be doing that though than stuck in front of the goggle box, still waiting for decals so can't start next one until the 89 is gone. Decided to buy another shed this year as well, seem to have an unexplained amount of parts laying about😁 Will definitely be having a break when the better weather arrives, want to have a bit of fun on the red bike as delay with the wheels for that left no decent weather to enjoy it. Still tinker with that as well while waiting for decals.

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