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  4. the yzf project

the yzf project

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  • Biker_123B Biker_123

    Looking good! I've got a few panels for a bike I intend to fix up there cracked abd one had a hole through it and in dire need of repair! what's the best option plastic welding or fibreglass? not familiar with both methods it's going to be a first time when repairing

    CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #7

    @Biker_123 Fibre glass won't fix the problem. It'll glue the pieces together but the crack will be visible since you fibre glass the back.

    Always Originate, Never Pirate!

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    • Biker_123B Offline
      Biker_123B Offline
      Biker_123
      wrote on last edited by
      #8

      I see so plastic welding will be the way to go then! just wasn't sure 🙂

      Every problem has a solution

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      • mad73M Offline
        mad73M Offline
        mad73
        wrote on last edited by
        #9

        darty I would love a rgv250 that would prob leave my 750 round the lanes
        biker 123 I use a soldering iron , what I do is start just before the crack in small circles mixing 1 side to the other about 2-3 mm deep both sides of the panel then stop just after the crack its quite a strong fix never had a panel re-crack on me ,then just rub down and fill , as for a hole if u can cut a piece of another panel u can weld it in with the same method I have some pics of a single seat unit I made and it worked out really well , hope this is some help to u if u need more help when doing just pm me

        Biker_123B 1 Reply Last reply
        2
        • mad73M Offline
          mad73M Offline
          mad73
          wrote on last edited by
          #10

          here is a few pics of the seat unit I made as u can see from the last pic it can out really well
          http://i286.photobucket.com/albums/ll115/mad73_2008/seatunit_zpsxwp9lpum.jpg
          http://i286.photobucket.com/albums/ll115/mad73_2008/photor5ttgt5rt_zpsfarhwmct.jpg
          http://i286.photobucket.com/albums/ll115/mad73_2008/seatunit 1_zpsih7iyaw8.jpg
          http://i286.photobucket.com/albums/ll115/mad73_2008/filled 2_zps2o6tooqr.jpg
          http://i286.photobucket.com/albums/ll115/mad73_2008/filled 1_zps4ehctsuh.jpg
          http://i286.photobucket.com/albums/ll115/mad73_2008/primed up_zpspt3lf4wq.jpg
          http://i286.photobucket.com/albums/ll115/mad73_2008/njkknm_zpsa65rjp8m.jpg

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          • mad73M mad73

            darty I would love a rgv250 that would prob leave my 750 round the lanes
            biker 123 I use a soldering iron , what I do is start just before the crack in small circles mixing 1 side to the other about 2-3 mm deep both sides of the panel then stop just after the crack its quite a strong fix never had a panel re-crack on me ,then just rub down and fill , as for a hole if u can cut a piece of another panel u can weld it in with the same method I have some pics of a single seat unit I made and it worked out really well , hope this is some help to u if u need more help when doing just pm me

            Biker_123B Offline
            Biker_123B Offline
            Biker_123
            wrote on last edited by
            #11

            @mad73 Thanks for that mate very helpful!! Yes I have a soldering iron here so I'd be able to give it a shot on the panels using your method 😃. I'll probably sit down in the next week or so and give it a try need to strip the graphics of the panels first and give them a good clean .

            Every problem has a solution

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            • mad73M Offline
              mad73M Offline
              mad73
              wrote on last edited by
              #12

              got this in the post today little tatty but its only for mot , its for a fzr 400 but I'm sure it will fit
              http://i286.photobucket.com/albums/ll115/mad73_2008/ex_zpsqjefm542.jpg
              http://i286.photobucket.com/albums/ll115/mad73_2008/exhaust_zpsahp4iejn.jpg

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              • mad73M Offline
                mad73M Offline
                mad73
                wrote on last edited by
                #13

                got these today and they fit nicely in the r1 clock bracket only 30 quid just hope they work ok wont no for a few weeks yet
                http://i286.photobucket.com/albums/ll115/mad73_2008/clocks_zpsgrjpzlvy.jpg
                http://i286.photobucket.com/albums/ll115/mad73_2008/clocks and bracket_zpsvu8qtcet.jpg

                1 Reply Last reply
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                • mad73M Offline
                  mad73M Offline
                  mad73
                  wrote on last edited by
                  #14

                  http://i286.photobucket.com/albums/ll115/mad73_2008/clocks and bracket_zpsvu8qtcet.jpg

                  1 Reply Last reply
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                  • mad73M Offline
                    mad73M Offline
                    mad73
                    wrote on last edited by
                    #15

                    don't no why it wont show the image ?

                    CalumC 1 Reply Last reply
                    0
                    • mad73M mad73

                      don't no why it wont show the image ?

                      CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #16

                      @mad73 said:

                      don't no why it wont show the image ?

                      Looks like a photo bucket error of some kind. I haven't got a computer at the moment so cannot investigate.

                      Always Originate, Never Pirate!

                      1 Reply Last reply
                      0
                      • mad73M Offline
                        mad73M Offline
                        mad73
                        wrote on last edited by
                        #17

                        this happens a lot on my posts

                        1 Reply Last reply
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                        • mad73M Offline
                          mad73M Offline
                          mad73
                          wrote on last edited by
                          #18

                          its in the shed now, been looking around it and what a mess needs a dam good scrub ,
                          http://i286.photobucket.com/albums/ll115/mad73_2008/dirt_zpsqvccawyg.jpg
                          http://i286.photobucket.com/albums/ll115/mad73_2008/grime_zpsqrxyjtxg.jpg
                          http://i286.photobucket.com/albums/ll115/mad73_2008/more_zps1wrrb2ya.jpg
                          test fitted the seat unit shouldn't be to hard to fit will need to cut and remake the sub frame need to get it up higher as u can see for the pics also need to extend it needs to meet the fixing points http://i286.photobucket.com/albums/ll115/mad73_2008/extened_zps1lf991ot.jpg
                          http://i286.photobucket.com/albums/ll115/mad73_2008/test_zps4ajnvyqx.jpg
                          http://i286.photobucket.com/albums/ll115/mad73_2008/sub_zpshqwrllto.jpg
                          been trying to get the gaffer tape off the fork as the monkey before me who had it thought it would be good to put it round the forks to take the headlight brackets as it was fightered
                          http://i286.photobucket.com/albums/ll115/mad73_2008/tape_zpsd14wg6oc.jpg
                          well got my work cut out I think

                          1 Reply Last reply
                          1
                          • CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by
                            #19

                            Dayum, I actually quite like the pink wheels.

                            Always Originate, Never Pirate!

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                            • mad73M Offline
                              mad73M Offline
                              mad73
                              wrote on last edited by
                              #20

                              nice Yamaha 90s colours they aint staying pink will b black

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                              • mad73M Offline
                                mad73M Offline
                                mad73
                                wrote on last edited by
                                #21

                                bit more done this weekend got the sub frame cut down and welded up so its all hidden not the best welding buts its strong enough aint got to carry an weight
                                http://i286.photobucket.com/albums/ll115/mad73_2008/pi_zpsx6yjkrxk.jpg
                                http://i286.photobucket.com/albums/ll115/mad73_2008/fix_zpsuf4hx2fs.jpg
                                test fit before painting
                                http://i286.photobucket.com/albums/ll115/mad73_2008/fitted_zpskkthcugz.jpg
                                http://i286.photobucket.com/albums/ll115/mad73_2008/trial_zpskpy6y1hh.jpg
                                quick coat of satin black
                                http://i286.photobucket.com/albums/ll115/mad73_2008/done_zpsz3kec0nz.jpg
                                found petrol leaking from my tank so that's another thing to fix the list is getting bigger
                                http://i286.photobucket.com/albums/ll115/mad73_2008/hole_zpsi8vog7mp.jpg
                                had a few goodies delivered yesterday heavy duty springs and clutch plates and short levers

                                http://i286.photobucket.com/albums/ll115/mad73_2008/new_zps1snkokpa.jpg
                                http://i286.photobucket.com/albums/ll115/mad73_2008/levers_zps1gibbjbq.jpg

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                                • mad73M Offline
                                  mad73M Offline
                                  mad73
                                  wrote on last edited by
                                  #22

                                  ok been quite a while since last update , got quite a lot done in the 4 month its nearly finished wont put pics up yet of how I sprayed it will leave till its back together ,
                                  clutch done , forks rebuilt carbs on and running but not right , wont run unless on choke should be just carbs need balancing , was surprised how easy it started as it has sat for nearly 5 years
                                  all sprayed except clear coat , having trouble setting up digital dash will put another post up on that for help if any one can help with them ,
                                  wiring repaired where needed
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/fit_zpscggs0ou6.jpg
                                  test fitted the body work
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/test_zpsoupp6wzh.jpg
                                  as you can see its not sitting right but soon sorted that
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/ppoiuygvcds_zpsbbqfkc7a.jpg
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/ppoiuuy_zpsbo3c1wid.jpg
                                  filled all the holes in the side panels as they were cut out for crash bungs on the r1 they came off and didn't line up with my frame all so filled the indicator holes as mine are built into the mirrors
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/kjkihygt_zpskuvpxa8a.jpg
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/kjujhyfg_zpsqo7ylmul.jpg
                                  tank had a few little dents so filled all them
                                  http://i286.photobucket.com/albums/ll115/mad73_2008/lined_zpsdvmjtde9.jpg
                                  all primed and started to mask up the lines I wanted
                                  I will say it hasn't come out as well as I hoped but still good enough for a diy job
                                  more pics to come soon

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                                  • CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #23

                                    Hey its looking good bud. You certainly have been keeping busy!

                                    You got an eta fow when it will be done.

                                    Always Originate, Never Pirate!

                                    mad73M 1 Reply Last reply
                                    0
                                    • CalumC Calum

                                      Hey its looking good bud. You certainly have been keeping busy!

                                      You got an eta fow when it will be done.

                                      mad73M Offline
                                      mad73M Offline
                                      mad73
                                      wrote on last edited by
                                      #24

                                      @Calum Well was gona use it this summer in just primer but I thought might as well finish it hoping it will be back together by end of the month leaving just odds and end to finish might get to get out on it a couple of times this year will have to see how it goes . This is just eating money the £800 that I had to sort it has gone no where I'm nearly double that and still got at least another £350 to put in to it

                                      NINJAN 1 Reply Last reply
                                      0
                                      • CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #25

                                        Yeah but cmon, built nor bought right

                                        Always Originate, Never Pirate!

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                                        0
                                        • mad73M mad73

                                          @Calum Well was gona use it this summer in just primer but I thought might as well finish it hoping it will be back together by end of the month leaving just odds and end to finish might get to get out on it a couple of times this year will have to see how it goes . This is just eating money the £800 that I had to sort it has gone no where I'm nearly double that and still got at least another £350 to put in to it

                                          NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by
                                          #26

                                          @mad73 said in the yzf project:
                                          This is just eating money the £800 that I had to sort it has gone no where I'm nearly double that and still got at least another £350 to put in to it

                                          The joys of restoring and customizing your mean machine! All will be forgotten when you're blasting around the twisty's with a massive grin on yer boat race!!! 😉

                                          SEDUCED BY THE DARK SIDE!!!

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