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  4. Carb issue / only idling/starting with choke

Carb issue / only idling/starting with choke

Scheduled Pinned Locked Moved Engine
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  • Stevie WonderS Offline
    Stevie WonderS Offline
    Stevie Wonder
    wrote on last edited by Stevie Wonder
    #1

    So I’m wondering if those more knowledgeable with carbs can share there wisdom with me as I went out for a blast to copdock bike show a few days back and got home to find my bikes now only with choke.
    I plan to clean anyway to carb but just wondered what you think?

    -first 1/8th turn of the throttle between 0-2/3k there’s nothing and you need to rev further to stop the engine from bogging
    -anything after 1/8th turn with or without choke still revs through the circuit happily
    -runs fine with choke hot or cold
    -engine doesn’t die when you take choke off
    -engine only dies when you let RPM’s get below roughly 2/3k rpm.
    -choke holds RPM at roughly 4/4.5k, adjusting idle can bring down a little
    -will pull in 4th and 5th from low rpm without any struggles -when engine braking rather then it being slow smooth silent it now has this weird chugging effect

    1 last thing, I’d been forced to put two tanks of e10 through my bike before this started happening

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    • declanD Offline
      declanD Offline
      declan
      wrote on last edited by
      #2

      @stevie-wonder probably just pulled a bit of crap into your pilot jet

      Stevie WonderS 1 Reply Last reply
      0
      • declanD declan

        @stevie-wonder probably just pulled a bit of crap into your pilot jet

        Stevie WonderS Offline
        Stevie WonderS Offline
        Stevie Wonder
        wrote on last edited by
        #3

        @declan honestly it’s what I think it is.

        I took it out today and it’ll start without choke as long as you’re giving it some throttle and the pistons at TDC.
        Just won’t idle whatsoever unless you set it to idle above 2.5/3k

        S 1 Reply Last reply
        0
        • Stevie WonderS Stevie Wonder

          @declan honestly it’s what I think it is.

          I took it out today and it’ll start without choke as long as you’re giving it some throttle and the pistons at TDC.
          Just won’t idle whatsoever unless you set it to idle above 2.5/3k

          S Offline
          S Offline
          SpookDog
          wrote on last edited by
          #4

          @stevie-wonder

          Please, clean your carb out!

          It’s not gonna be the fuel that caused it. You probably ran it on reserve? Drawn some crap into the pilot jet...

          It’s worth taking out the main jet and removing and cleaning the needle jet. Just tap out the tube once the main jet has been removed. It can get a bad build up and the small holes get blocked. I don’t think some people even realise it comes out...

          Stevie WonderS 1 Reply Last reply
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          • NottsbikerN Offline
            NottsbikerN Offline
            Nottsbiker
            wrote on last edited by
            #5

            Worst case scenario a crank seal has gone but I'd go for the carb first and make sure its super clean

            1 Reply Last reply
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            • S SpookDog

              @stevie-wonder

              Please, clean your carb out!

              It’s not gonna be the fuel that caused it. You probably ran it on reserve? Drawn some crap into the pilot jet...

              It’s worth taking out the main jet and removing and cleaning the needle jet. Just tap out the tube once the main jet has been removed. It can get a bad build up and the small holes get blocked. I don’t think some people even realise it comes out...

              Stevie WonderS Offline
              Stevie WonderS Offline
              Stevie Wonder
              wrote on last edited by
              #6

              @spookdog said in Carb issue / only idling/starting with choke:

              @stevie-wonder

              Please, clean your carb out!

              It’s not gonna be the fuel that caused it. You probably ran it on reserve? Drawn some crap into the pilot jet...

              It’s worth taking out the main jet and removing and cleaning the needle jet. Just tap out the tube once the main jet has been removed. It can get a bad build up and the small holes get blocked. I don’t think some people even realise it comes out...

              I will, I will! To be honest I never knew about that, wouldn’t have thought to look unless it mentions it in the Haynes menu. I’ll definitely pull it out and check it sometime this week when I get a chance. I need to get a couple of those little fuel filters that sit inside the carb. Took mine out to clean and lost it a while back, one of those plus the in-line fuel filter should save me the carb cleans.

              Fingers crossed not a bad seal!

              S 1 Reply Last reply
              0
              • Stevie WonderS Stevie Wonder

                @spookdog said in Carb issue / only idling/starting with choke:

                @stevie-wonder

                Please, clean your carb out!

                It’s not gonna be the fuel that caused it. You probably ran it on reserve? Drawn some crap into the pilot jet...

                It’s worth taking out the main jet and removing and cleaning the needle jet. Just tap out the tube once the main jet has been removed. It can get a bad build up and the small holes get blocked. I don’t think some people even realise it comes out...

                I will, I will! To be honest I never knew about that, wouldn’t have thought to look unless it mentions it in the Haynes menu. I’ll definitely pull it out and check it sometime this week when I get a chance. I need to get a couple of those little fuel filters that sit inside the carb. Took mine out to clean and lost it a while back, one of those plus the in-line fuel filter should save me the carb cleans.

                Fingers crossed not a bad seal!

                S Offline
                S Offline
                SpookDog
                wrote on last edited by SpookDog
                #7

                @stevie-wonder
                Same as, when I tapped mine out the first time it was literally half full of ultra fine sand, just caked on! Also half of the holes up the sides were blocked...

                Don’t think it’s the seal. It’s happening exactly where the idle jet has affect...

                1 Reply Last reply
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                • Stevie WonderS Offline
                  Stevie WonderS Offline
                  Stevie Wonder
                  wrote on last edited by
                  #8

                  Update:

                  My bike now just idles really high and won’t go down no matter what.
                  I’ve sprayed WD40 all around the air boot and intake tract to see if there’s any leaks and couldn’t find anything.

                  I’ve also left the bike to warm up to operating temperature and tried making adjustments and had no luck.

                  It just idles high and stays at the high idle no matter what.
                  (You can even put it in first and ride it without throttle and the revs don’t dip)

                  I'm 100% sure neither jets are blocked

                  idle screw is unresponsive.

                  Choke doesn’t make a difference however when being ridden flicking it on does make a brief stutter happen before carrying back to normal so I’m guessing the choke is still providing extra fuel.

                  Any help with this is greatly appreciated as I can’t lie I’m not sure what else to do besides a) Chuck a new plug in her, let her run and get warm and see if the plug colour shows it’s running hotter/leaner then usual or b) finding someone with a decent tester and doing a full leak down test / running the bike and spraying the seals to see if my crank seals gone

                  CalumC markus.wM 2 Replies Last reply
                  0
                  • Stevie WonderS Stevie Wonder

                    Update:

                    My bike now just idles really high and won’t go down no matter what.
                    I’ve sprayed WD40 all around the air boot and intake tract to see if there’s any leaks and couldn’t find anything.

                    I’ve also left the bike to warm up to operating temperature and tried making adjustments and had no luck.

                    It just idles high and stays at the high idle no matter what.
                    (You can even put it in first and ride it without throttle and the revs don’t dip)

                    I'm 100% sure neither jets are blocked

                    idle screw is unresponsive.

                    Choke doesn’t make a difference however when being ridden flicking it on does make a brief stutter happen before carrying back to normal so I’m guessing the choke is still providing extra fuel.

                    Any help with this is greatly appreciated as I can’t lie I’m not sure what else to do besides a) Chuck a new plug in her, let her run and get warm and see if the plug colour shows it’s running hotter/leaner then usual or b) finding someone with a decent tester and doing a full leak down test / running the bike and spraying the seals to see if my crank seals gone

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #9

                    @stevie-wonder Make sure that you aren't tugging the throttle cable anywhere. Also check that the float height is correct.

                    Always Originate, Never Pirate!

                    Stevie WonderS 1 Reply Last reply
                    0
                    • CalumC Calum

                      @stevie-wonder Make sure that you aren't tugging the throttle cable anywhere. Also check that the float height is correct.

                      Stevie WonderS Offline
                      Stevie WonderS Offline
                      Stevie Wonder
                      wrote on last edited by
                      #10

                      How does float height effect things and how can it change without manual adjustment?

                      Throttle cable won’t be the issue, I’ve checked it’s not snagged and I’d had that issue before when I’d put the USD’s on, the extra height of the USD combined with the way the cable was routed meant that turning the bars left would increase the revs a bit.

                      Thanks again Cal, I hope you’re doing well mate

                      1 Reply Last reply
                      0
                      • Stevie WonderS Stevie Wonder

                        Update:

                        My bike now just idles really high and won’t go down no matter what.
                        I’ve sprayed WD40 all around the air boot and intake tract to see if there’s any leaks and couldn’t find anything.

                        I’ve also left the bike to warm up to operating temperature and tried making adjustments and had no luck.

                        It just idles high and stays at the high idle no matter what.
                        (You can even put it in first and ride it without throttle and the revs don’t dip)

                        I'm 100% sure neither jets are blocked

                        idle screw is unresponsive.

                        Choke doesn’t make a difference however when being ridden flicking it on does make a brief stutter happen before carrying back to normal so I’m guessing the choke is still providing extra fuel.

                        Any help with this is greatly appreciated as I can’t lie I’m not sure what else to do besides a) Chuck a new plug in her, let her run and get warm and see if the plug colour shows it’s running hotter/leaner then usual or b) finding someone with a decent tester and doing a full leak down test / running the bike and spraying the seals to see if my crank seals gone

                        markus.wM Offline
                        markus.wM Offline
                        markus.w
                        wrote on last edited by markus.w
                        #11

                        @stevie-wonder you recently had carb apart? Sounds like the throttle slide is the wrong way round. Turn it around you will see the angled part that the idle screw should hit.

                        Stevie WonderS 1 Reply Last reply
                        0
                        • markus.wM markus.w

                          @stevie-wonder you recently had carb apart? Sounds like the throttle slide is the wrong way round. Turn it around you will see the angled part that the idle screw should hit.

                          Stevie WonderS Offline
                          Stevie WonderS Offline
                          Stevie Wonder
                          wrote on last edited by
                          #12

                          @markus-w said in Carb issue / only idling/starting with choke:

                          @stevie-wonder you recently had carb apart? Sounds like the throttle slide is the wrong way round. Turn it around you will see the angled part that the idle screw should hit.

                          Isn’t there a slot / groove on the the idle screw side the throttle slide uses when pushing the carb slide back in to the carb body?
                          I remember when I was putting everything back together trying to put the throttle slide back in and the first few attempts didn’t work at all until tried a different approach / angle so I’m just wondering how easy it would be to have made that mistake.

                          Also if it was just the throttle slide that was the wrong way around that'd mean everything else in the carb would be running okay, no? If everything’s running okay with the carb then logically if you Chuck the choke on when it’s warm it should kill revs / make the bike bog?

                          S 1 Reply Last reply
                          0
                          • Stevie WonderS Stevie Wonder

                            @markus-w said in Carb issue / only idling/starting with choke:

                            @stevie-wonder you recently had carb apart? Sounds like the throttle slide is the wrong way round. Turn it around you will see the angled part that the idle screw should hit.

                            Isn’t there a slot / groove on the the idle screw side the throttle slide uses when pushing the carb slide back in to the carb body?
                            I remember when I was putting everything back together trying to put the throttle slide back in and the first few attempts didn’t work at all until tried a different approach / angle so I’m just wondering how easy it would be to have made that mistake.

                            Also if it was just the throttle slide that was the wrong way around that'd mean everything else in the carb would be running okay, no? If everything’s running okay with the carb then logically if you Chuck the choke on when it’s warm it should kill revs / make the bike bog?

                            S Offline
                            S Offline
                            SpookDog
                            wrote on last edited by SpookDog
                            #13

                            @stevie-wonder

                            Wd40 isn’t the best for finding leaks, spray it with carb or brake cleaner.

                            Check your stator side oil seal. Can be sucking air in there...

                            Ps. Barrel base gasket..

                            Stevie WonderS 1 Reply Last reply
                            0
                            • S SpookDog

                              @stevie-wonder

                              Wd40 isn’t the best for finding leaks, spray it with carb or brake cleaner.

                              Check your stator side oil seal. Can be sucking air in there...

                              Ps. Barrel base gasket..

                              Stevie WonderS Offline
                              Stevie WonderS Offline
                              Stevie Wonder
                              wrote on last edited by Stevie Wonder
                              #14

                              @spookdog gaskets are all fine and bikes holding compression and wants to run. Managed to take her out for a local ride yesterday with a fresh plug in to see what the plug looks like. If memory serves me right I haven’t got all the tools I need to get the flywheel and stator off so I was hoping

                              It’s weird though because I’d have thought that if I had an air leak the bike would run extremely lean and get hot? Because not once did the bike ever get warm

                              Whilst riding the symptoms where the same as before
                              -really high idle (it sometimes died down a bit during the ride) I haven’t got a Rev gauge so I’m just guessing but majority of the time idle sat around 5k.
                              -only start on choke, it’d enter powerband (hits hard enough to still lift the front end too) but will start to splutter and struggle to fully Rev out (typical signs of not enough fuel).
                              -put the bike in gear and it’ll move without touching the throttle

                              None the less she still ran good enough for her to drink a tank of fuel and get home safe without a breakdown.
                              alt text

                              alt text

                              I have to admit @SpookDog I have a very strong sense that it is that crank seal that’s gone, all the evidence is there + It’d be due something like crank seal since I’ve owned her a few years now since coming over from France and not once have I had to touch the engine.

                              Like I explained to my dad when he was making guesses at what’s wrong with it, “you can’t have a fire without air, so that bike won’t be to Rev any higher without air to allow it to do so since like a fire if you smother it with fuel to fast it won’t burn”. I could be wrong but that’s my logic.

                              Ps hope you’re doing well bud, how’s everything with life and the bikes and scoots?

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