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  4. The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

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  • 2 2stroketerry

    Paranoid about bikes being stolen, had my last 3 bikes stolen all at a big loss due to the money spent on them. Just moved to a new house and need to build a garage on it so my 2003 dt project is in the garden behind a big fence. I have 2 ground anchors with a 14mm and 16mm thick hardened chains and the best squire locks.. Abus disc lock and a Datatool Alarm along with an Automatrics MTrack 24 hour monitered tracker as well as CCTV with infra red night vision that i can watch anywhere on my iphone. Think my DT is going to be safe, was wanting to keep it in the kitchen till get a garage sorted but the missus wouldn't let me so just went crazy on security.lol

    CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #33

    @2stroketerry Yeah that's a shame, DT's are prime targets unfortunately.

    Always Originate, Never Pirate!

    1 Reply Last reply
    0
    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #34

      Rear Arm Completed.

      alt text

      Just need disc and sprockets but I shall do those when it's all on the bike.

      Always Originate, Never Pirate!

      O 1 Reply Last reply
      1
      • CalumC Calum

        @oldman We had some numpty this week walking around trying to open car doors, it was 10 O'clock at night...thieves are just getting lazy.

        Mate I've had my DT stolen before and it's not nice. To be honest, posting pictures up of my build up here is risky enough.

        It's a shame that that's the world we live in. Best thing about this build so far is that it's inside my bedroom. But eventually it'll need to go to the garage,

        Yeah you know how it is, it's nice to have a variety of projects swinging around the place. I'm still waiting to see what you do with that TDR.

        O Offline
        O Offline
        oldman
        wrote on last edited by
        #35

        @calum said in The Helios Project (Aprilia RS 125 Rotax 122):

        @oldman We had some numpty this week walking around trying to open car doors, it was 10 O'clock at night...thieves are just getting lazy.

        Mate I've had my DT stolen before and it's not nice. To be honest, posting pictures up of my build up here is risky enough.

        It's a shame that that's the world we live in. Best thing about this build so far is that it's inside my bedroom. But eventually it'll need to go to the garage,

        Yeah you know how it is, it's nice to have a variety of projects swinging around the place. I'm still waiting to see what you do with that TDR.

        The tdr is next winter now, will decide what to do with it then. Need to move the 89 out but still waiting for graphics (hopefully posted today) then endurance blue 88 will be a slow burner over the better weather months, want to be out riding more this year. Not looked to closely at the tdr yet and engine to build for it (all there bar crank), will be interesting though!

        CalumC 1 Reply Last reply
        1
        • O oldman

          @calum said in The Helios Project (Aprilia RS 125 Rotax 122):

          @oldman We had some numpty this week walking around trying to open car doors, it was 10 O'clock at night...thieves are just getting lazy.

          Mate I've had my DT stolen before and it's not nice. To be honest, posting pictures up of my build up here is risky enough.

          It's a shame that that's the world we live in. Best thing about this build so far is that it's inside my bedroom. But eventually it'll need to go to the garage,

          Yeah you know how it is, it's nice to have a variety of projects swinging around the place. I'm still waiting to see what you do with that TDR.

          The tdr is next winter now, will decide what to do with it then. Need to move the 89 out but still waiting for graphics (hopefully posted today) then endurance blue 88 will be a slow burner over the better weather months, want to be out riding more this year. Not looked to closely at the tdr yet and engine to build for it (all there bar crank), will be interesting though!

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #36

          @oldman I look forward to it πŸ˜„

          Always Originate, Never Pirate!

          1 Reply Last reply
          0
          • CalumC Calum

            Rear Arm Completed.

            alt text

            Just need disc and sprockets but I shall do those when it's all on the bike.

            O Offline
            O Offline
            oldman
            wrote on last edited by
            #37

            @calum hope you are wearing cotton glovesπŸ˜‰

            1 Reply Last reply
            0
            • CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #38

              Got the crank back this week. Boys over at PJME sorted it out, unfortunately got delayed with the snow but it's all done now.

              alt text

              Managed to get some heel plates to finish off my rear sets.

              alt text

              alt text

              Lucky me, managed to find a genuine, new in box, Aprilia RS 125 Seat in Spain.
              alt text

              To be honest with you, with postage, was actually cheaper than used ones in the UK and new condition.

              I am wanting to build the engine, so that I can roll the chassis. Unfortunately PJME are out of Clutches, so I have to wait till the middle of next month before they get new ones in!!!

              As the bike stands, I got a clutch perch, genuine handlebar grips, ordered some aluminium levers and a quick action throttle for it. Also managed to find a genuine Aprilia Lap Timer for this bike as well. Plugs straight into the loom...bargain!

              alt text

              Always Originate, Never Pirate!

              Irongamer727I 1 Reply Last reply
              0
              • CalumC Calum

                Got the crank back this week. Boys over at PJME sorted it out, unfortunately got delayed with the snow but it's all done now.

                alt text

                Managed to get some heel plates to finish off my rear sets.

                alt text

                alt text

                Lucky me, managed to find a genuine, new in box, Aprilia RS 125 Seat in Spain.
                alt text

                To be honest with you, with postage, was actually cheaper than used ones in the UK and new condition.

                I am wanting to build the engine, so that I can roll the chassis. Unfortunately PJME are out of Clutches, so I have to wait till the middle of next month before they get new ones in!!!

                As the bike stands, I got a clutch perch, genuine handlebar grips, ordered some aluminium levers and a quick action throttle for it. Also managed to find a genuine Aprilia Lap Timer for this bike as well. Plugs straight into the loom...bargain!

                alt text

                Irongamer727I Offline
                Irongamer727I Offline
                Irongamer727
                wrote on last edited by
                #39

                @calum what did they do with the crank? What did it cost?

                CalumC 1 Reply Last reply
                0
                • Irongamer727I Irongamer727

                  @calum what did they do with the crank? What did it cost?

                  CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #40

                  @irongamer727 Oh, I had it rebuilt lol. The connecting rod snapped on the last one. It was Β£110 I think. My local engineers do it for Β£30, but they said they don't have the tools appropriate for Rotax engines. That included the connecting rod, two thrust washers, big end bearing and little end bearing plus labour.

                  Always Originate, Never Pirate!

                  Irongamer727I terry.tzT 2 Replies Last reply
                  0
                  • CalumC Calum

                    @irongamer727 Oh, I had it rebuilt lol. The connecting rod snapped on the last one. It was Β£110 I think. My local engineers do it for Β£30, but they said they don't have the tools appropriate for Rotax engines. That included the connecting rod, two thrust washers, big end bearing and little end bearing plus labour.

                    Irongamer727I Offline
                    Irongamer727I Offline
                    Irongamer727
                    wrote on last edited by
                    #41

                    @calum so special tools are always required?

                    CalumC 1 Reply Last reply
                    0
                    • CalumC Calum

                      @irongamer727 Oh, I had it rebuilt lol. The connecting rod snapped on the last one. It was Β£110 I think. My local engineers do it for Β£30, but they said they don't have the tools appropriate for Rotax engines. That included the connecting rod, two thrust washers, big end bearing and little end bearing plus labour.

                      terry.tzT Offline
                      terry.tzT Offline
                      terry.tz
                      wrote on last edited by
                      #42

                      @calum this is going to be a very nice rs

                      "Muddy water is best cleared by leaving it alone" Alan Watts

                      1 Reply Last reply
                      0
                      • Irongamer727I Irongamer727

                        @calum so special tools are always required?

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #43

                        @irongamer727 To rebuild the crank? In their case their press simply wouldn't do the job. But yes, you need to accurately re-balance the crank.

                        @terry-tz With a bit of luck, I hope to have it done for the summer so I can take some photos of it outside in the sunshine!

                        Always Originate, Never Pirate!

                        1 Reply Last reply
                        1
                        • terry.tzT Offline
                          terry.tzT Offline
                          terry.tz
                          wrote on last edited by
                          #44

                          @Calum really your thinking about the photo's that's not what would be on my mind, to be honest don't think I would get off it long enough to take a photo lol

                          "Muddy water is best cleared by leaving it alone" Alan Watts

                          CalumC 1 Reply Last reply
                          0
                          • terry.tzT terry.tz

                            @Calum really your thinking about the photo's that's not what would be on my mind, to be honest don't think I would get off it long enough to take a photo lol

                            CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by
                            #45

                            @terry-tz I guess that's where you and I just differ. It's all about the build, I'm not that interested in actually riding it to be quite honest with you.

                            Always Originate, Never Pirate!

                            1 Reply Last reply
                            0
                            • CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by Calum
                              #46

                              Slowly but surely.

                              Went to fit the freshly rebuilt selector drum last weekend, ran out of Titanium bolts to fasten the whole engine.

                              So will order some more but for now I'll just do what I can.

                              PJME still don't have a clutch in for this engine either, told it won't be until at least the end of next month which is a real shame. But again I will just have to do what I can. Should be able to fit the clutch with the engine in the frame so won't be the end of the world.

                              alt text

                              And I've gone ahead and done the Titanium Stud Conversion for this engine as well.

                              alt text

                              Always Originate, Never Pirate!

                              NINJAN 1 Reply Last reply
                              0
                              • O Offline
                                O Offline
                                oldman
                                wrote on last edited by
                                #47

                                That looks good Calum, like the engine case finish, keep the pics coming

                                1 Reply Last reply
                                0
                                • CalumC Calum

                                  Slowly but surely.

                                  Went to fit the freshly rebuilt selector drum last weekend, ran out of Titanium bolts to fasten the whole engine.

                                  So will order some more but for now I'll just do what I can.

                                  PJME still don't have a clutch in for this engine either, told it won't be until at least the end of next month which is a real shame. But again I will just have to do what I can. Should be able to fit the clutch with the engine in the frame so won't be the end of the world.

                                  alt text

                                  And I've gone ahead and done the Titanium Stud Conversion for this engine as well.

                                  alt text

                                  NINJAN Offline
                                  NINJAN Offline
                                  NINJA
                                  wrote on last edited by
                                  #48

                                  @calum Your pics are not showing up for me, 😞

                                  All I see is a no access symbol, is it my settings which need changing or summat else???

                                  SEDUCED BY THE DARK SIDE!!!

                                  CalumC 2 Replies Last reply
                                  0
                                  • NINJAN NINJA

                                    @calum Your pics are not showing up for me, 😞

                                    All I see is a no access symbol, is it my settings which need changing or summat else???

                                    CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #49

                                    @ninja No mate, I hosting images with Google just seems to be aright pain in the arse!

                                    Always Originate, Never Pirate!

                                    1 Reply Last reply
                                    0
                                    • NINJAN NINJA

                                      @calum Your pics are not showing up for me, 😞

                                      All I see is a no access symbol, is it my settings which need changing or summat else???

                                      CalumC Offline
                                      CalumC Offline
                                      Calum
                                      wrote on last edited by
                                      #50

                                      @ninja How about now bud.

                                      I do try to view them in private browser mode before posting them.

                                      I will finish off this project using Google to host the images, on my next project I'll revert to Imgur.

                                      It's after the PhotoBucket Scenario, I've lost countless images, and the ones I do have are lossy.

                                      So I've uploaded them to Google at maximum resolution, but they're not great for hosting images...apparently.

                                      Always Originate, Never Pirate!

                                      declanD NINJAN 2 Replies Last reply
                                      1
                                      • CalumC Calum

                                        @ninja How about now bud.

                                        I do try to view them in private browser mode before posting them.

                                        I will finish off this project using Google to host the images, on my next project I'll revert to Imgur.

                                        It's after the PhotoBucket Scenario, I've lost countless images, and the ones I do have are lossy.

                                        So I've uploaded them to Google at maximum resolution, but they're not great for hosting images...apparently.

                                        declanD Offline
                                        declanD Offline
                                        declan
                                        wrote on last edited by
                                        #51

                                        @calum they were working for me but now I can’t see anything at all

                                        1 Reply Last reply
                                        1
                                        • CalumC Calum

                                          @ninja How about now bud.

                                          I do try to view them in private browser mode before posting them.

                                          I will finish off this project using Google to host the images, on my next project I'll revert to Imgur.

                                          It's after the PhotoBucket Scenario, I've lost countless images, and the ones I do have are lossy.

                                          So I've uploaded them to Google at maximum resolution, but they're not great for hosting images...apparently.

                                          NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by
                                          #52

                                          @calum Yep loadsa mega shiny bits to view thanks, the build looks awesome and will surely be a mint bike once finished. :clapping_hands:

                                          SEDUCED BY THE DARK SIDE!!!

                                          CalumC 1 Reply Last reply
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