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DT125R FORUM

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  4. The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

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  • CalumC Calum

    Rear Arm Completed.

    alt text

    Just need disc and sprockets but I shall do those when it's all on the bike.

    O Offline
    O Offline
    oldman
    wrote on last edited by
    #37

    @calum hope you are wearing cotton glovesπŸ˜‰

    1 Reply Last reply
    0
    • CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #38

      Got the crank back this week. Boys over at PJME sorted it out, unfortunately got delayed with the snow but it's all done now.

      alt text

      Managed to get some heel plates to finish off my rear sets.

      alt text

      alt text

      Lucky me, managed to find a genuine, new in box, Aprilia RS 125 Seat in Spain.
      alt text

      To be honest with you, with postage, was actually cheaper than used ones in the UK and new condition.

      I am wanting to build the engine, so that I can roll the chassis. Unfortunately PJME are out of Clutches, so I have to wait till the middle of next month before they get new ones in!!!

      As the bike stands, I got a clutch perch, genuine handlebar grips, ordered some aluminium levers and a quick action throttle for it. Also managed to find a genuine Aprilia Lap Timer for this bike as well. Plugs straight into the loom...bargain!

      alt text

      Always Originate, Never Pirate!

      Irongamer727I 1 Reply Last reply
      0
      • CalumC Calum

        Got the crank back this week. Boys over at PJME sorted it out, unfortunately got delayed with the snow but it's all done now.

        alt text

        Managed to get some heel plates to finish off my rear sets.

        alt text

        alt text

        Lucky me, managed to find a genuine, new in box, Aprilia RS 125 Seat in Spain.
        alt text

        To be honest with you, with postage, was actually cheaper than used ones in the UK and new condition.

        I am wanting to build the engine, so that I can roll the chassis. Unfortunately PJME are out of Clutches, so I have to wait till the middle of next month before they get new ones in!!!

        As the bike stands, I got a clutch perch, genuine handlebar grips, ordered some aluminium levers and a quick action throttle for it. Also managed to find a genuine Aprilia Lap Timer for this bike as well. Plugs straight into the loom...bargain!

        alt text

        Irongamer727I Offline
        Irongamer727I Offline
        Irongamer727
        wrote on last edited by
        #39

        @calum what did they do with the crank? What did it cost?

        CalumC 1 Reply Last reply
        0
        • Irongamer727I Irongamer727

          @calum what did they do with the crank? What did it cost?

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #40

          @irongamer727 Oh, I had it rebuilt lol. The connecting rod snapped on the last one. It was Β£110 I think. My local engineers do it for Β£30, but they said they don't have the tools appropriate for Rotax engines. That included the connecting rod, two thrust washers, big end bearing and little end bearing plus labour.

          Always Originate, Never Pirate!

          Irongamer727I terry.tzT 2 Replies Last reply
          0
          • CalumC Calum

            @irongamer727 Oh, I had it rebuilt lol. The connecting rod snapped on the last one. It was Β£110 I think. My local engineers do it for Β£30, but they said they don't have the tools appropriate for Rotax engines. That included the connecting rod, two thrust washers, big end bearing and little end bearing plus labour.

            Irongamer727I Offline
            Irongamer727I Offline
            Irongamer727
            wrote on last edited by
            #41

            @calum so special tools are always required?

            CalumC 1 Reply Last reply
            0
            • CalumC Calum

              @irongamer727 Oh, I had it rebuilt lol. The connecting rod snapped on the last one. It was Β£110 I think. My local engineers do it for Β£30, but they said they don't have the tools appropriate for Rotax engines. That included the connecting rod, two thrust washers, big end bearing and little end bearing plus labour.

              terry.tzT Offline
              terry.tzT Offline
              terry.tz
              wrote on last edited by
              #42

              @calum this is going to be a very nice rs

              "Muddy water is best cleared by leaving it alone" Alan Watts

              1 Reply Last reply
              0
              • Irongamer727I Irongamer727

                @calum so special tools are always required?

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #43

                @irongamer727 To rebuild the crank? In their case their press simply wouldn't do the job. But yes, you need to accurately re-balance the crank.

                @terry-tz With a bit of luck, I hope to have it done for the summer so I can take some photos of it outside in the sunshine!

                Always Originate, Never Pirate!

                1 Reply Last reply
                1
                • terry.tzT Offline
                  terry.tzT Offline
                  terry.tz
                  wrote on last edited by
                  #44

                  @Calum really your thinking about the photo's that's not what would be on my mind, to be honest don't think I would get off it long enough to take a photo lol

                  "Muddy water is best cleared by leaving it alone" Alan Watts

                  CalumC 1 Reply Last reply
                  0
                  • terry.tzT terry.tz

                    @Calum really your thinking about the photo's that's not what would be on my mind, to be honest don't think I would get off it long enough to take a photo lol

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #45

                    @terry-tz I guess that's where you and I just differ. It's all about the build, I'm not that interested in actually riding it to be quite honest with you.

                    Always Originate, Never Pirate!

                    1 Reply Last reply
                    0
                    • CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by Calum
                      #46

                      Slowly but surely.

                      Went to fit the freshly rebuilt selector drum last weekend, ran out of Titanium bolts to fasten the whole engine.

                      So will order some more but for now I'll just do what I can.

                      PJME still don't have a clutch in for this engine either, told it won't be until at least the end of next month which is a real shame. But again I will just have to do what I can. Should be able to fit the clutch with the engine in the frame so won't be the end of the world.

                      alt text

                      And I've gone ahead and done the Titanium Stud Conversion for this engine as well.

                      alt text

                      Always Originate, Never Pirate!

                      NINJAN 1 Reply Last reply
                      0
                      • O Offline
                        O Offline
                        oldman
                        wrote on last edited by
                        #47

                        That looks good Calum, like the engine case finish, keep the pics coming

                        1 Reply Last reply
                        0
                        • CalumC Calum

                          Slowly but surely.

                          Went to fit the freshly rebuilt selector drum last weekend, ran out of Titanium bolts to fasten the whole engine.

                          So will order some more but for now I'll just do what I can.

                          PJME still don't have a clutch in for this engine either, told it won't be until at least the end of next month which is a real shame. But again I will just have to do what I can. Should be able to fit the clutch with the engine in the frame so won't be the end of the world.

                          alt text

                          And I've gone ahead and done the Titanium Stud Conversion for this engine as well.

                          alt text

                          NINJAN Offline
                          NINJAN Offline
                          NINJA
                          wrote on last edited by
                          #48

                          @calum Your pics are not showing up for me, 😞

                          All I see is a no access symbol, is it my settings which need changing or summat else???

                          SEDUCED BY THE DARK SIDE!!!

                          CalumC 2 Replies Last reply
                          0
                          • NINJAN NINJA

                            @calum Your pics are not showing up for me, 😞

                            All I see is a no access symbol, is it my settings which need changing or summat else???

                            CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by
                            #49

                            @ninja No mate, I hosting images with Google just seems to be aright pain in the arse!

                            Always Originate, Never Pirate!

                            1 Reply Last reply
                            0
                            • NINJAN NINJA

                              @calum Your pics are not showing up for me, 😞

                              All I see is a no access symbol, is it my settings which need changing or summat else???

                              CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #50

                              @ninja How about now bud.

                              I do try to view them in private browser mode before posting them.

                              I will finish off this project using Google to host the images, on my next project I'll revert to Imgur.

                              It's after the PhotoBucket Scenario, I've lost countless images, and the ones I do have are lossy.

                              So I've uploaded them to Google at maximum resolution, but they're not great for hosting images...apparently.

                              Always Originate, Never Pirate!

                              declanD NINJAN 2 Replies Last reply
                              1
                              • CalumC Calum

                                @ninja How about now bud.

                                I do try to view them in private browser mode before posting them.

                                I will finish off this project using Google to host the images, on my next project I'll revert to Imgur.

                                It's after the PhotoBucket Scenario, I've lost countless images, and the ones I do have are lossy.

                                So I've uploaded them to Google at maximum resolution, but they're not great for hosting images...apparently.

                                declanD Offline
                                declanD Offline
                                declan
                                wrote on last edited by
                                #51

                                @calum they were working for me but now I can’t see anything at all

                                1 Reply Last reply
                                1
                                • CalumC Calum

                                  @ninja How about now bud.

                                  I do try to view them in private browser mode before posting them.

                                  I will finish off this project using Google to host the images, on my next project I'll revert to Imgur.

                                  It's after the PhotoBucket Scenario, I've lost countless images, and the ones I do have are lossy.

                                  So I've uploaded them to Google at maximum resolution, but they're not great for hosting images...apparently.

                                  NINJAN Offline
                                  NINJAN Offline
                                  NINJA
                                  wrote on last edited by
                                  #52

                                  @calum Yep loadsa mega shiny bits to view thanks, the build looks awesome and will surely be a mint bike once finished. :clapping_hands:

                                  SEDUCED BY THE DARK SIDE!!!

                                  CalumC 1 Reply Last reply
                                  1
                                  • NINJAN NINJA

                                    @calum Yep loadsa mega shiny bits to view thanks, the build looks awesome and will surely be a mint bike once finished. :clapping_hands:

                                    CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by Calum
                                    #53

                                    @ninja I've got some awesome plans for this.

                                    Ducati 996...and I shall say no more πŸ˜„

                                    Also been digging through Aprilia's Grand Prix catalogue for this bike. Ordered a piece to merely test the water. I don't believe you can actually get their Sports Production gear for these bikes anymore, hopefully I am proven wrong.

                                    Always Originate, Never Pirate!

                                    NINJAN 1 Reply Last reply
                                    0
                                    • CalumC Calum

                                      @ninja I've got some awesome plans for this.

                                      Ducati 996...and I shall say no more πŸ˜„

                                      Also been digging through Aprilia's Grand Prix catalogue for this bike. Ordered a piece to merely test the water. I don't believe you can actually get their Sports Production gear for these bikes anymore, hopefully I am proven wrong.

                                      NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on last edited by
                                      #54

                                      @calum That sounds expensive, but for 'uniqueness' it would surely add extra to the build for-sure.

                                      SEDUCED BY THE DARK SIDE!!!

                                      CalumC 1 Reply Last reply
                                      0
                                      • NINJAN NINJA

                                        @calum That sounds expensive, but for 'uniqueness' it would surely add extra to the build for-sure.

                                        CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #55

                                        @ninja The SP parts are expensive, the ducati parts, well it's more custom that expensive. It was something fitted to most ducatis and parts can be found cheap. But I won't know until I investigate further. Needless to say, it's a pretty sweet way to upgrade these bikes.

                                        Always Originate, Never Pirate!

                                        1 Reply Last reply
                                        0
                                        • DartyD Offline
                                          DartyD Offline
                                          Darty
                                          wrote on last edited by
                                          #56

                                          Find a better hosting site Asap bud,

                                          Cant see a ting.

                                          Keep it real

                                          CalumC 1 Reply Last reply
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