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  4. The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

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  • CalumC Calum

    @oldman We had some numpty this week walking around trying to open car doors, it was 10 O'clock at night...thieves are just getting lazy.

    Mate I've had my DT stolen before and it's not nice. To be honest, posting pictures up of my build up here is risky enough.

    It's a shame that that's the world we live in. Best thing about this build so far is that it's inside my bedroom. But eventually it'll need to go to the garage,

    Yeah you know how it is, it's nice to have a variety of projects swinging around the place. I'm still waiting to see what you do with that TDR.

    O Offline
    O Offline
    oldman
    wrote on last edited by
    #35

    @calum said in The Helios Project (Aprilia RS 125 Rotax 122):

    @oldman We had some numpty this week walking around trying to open car doors, it was 10 O'clock at night...thieves are just getting lazy.

    Mate I've had my DT stolen before and it's not nice. To be honest, posting pictures up of my build up here is risky enough.

    It's a shame that that's the world we live in. Best thing about this build so far is that it's inside my bedroom. But eventually it'll need to go to the garage,

    Yeah you know how it is, it's nice to have a variety of projects swinging around the place. I'm still waiting to see what you do with that TDR.

    The tdr is next winter now, will decide what to do with it then. Need to move the 89 out but still waiting for graphics (hopefully posted today) then endurance blue 88 will be a slow burner over the better weather months, want to be out riding more this year. Not looked to closely at the tdr yet and engine to build for it (all there bar crank), will be interesting though!

    CalumC 1 Reply Last reply
    1
    • O oldman

      @calum said in The Helios Project (Aprilia RS 125 Rotax 122):

      @oldman We had some numpty this week walking around trying to open car doors, it was 10 O'clock at night...thieves are just getting lazy.

      Mate I've had my DT stolen before and it's not nice. To be honest, posting pictures up of my build up here is risky enough.

      It's a shame that that's the world we live in. Best thing about this build so far is that it's inside my bedroom. But eventually it'll need to go to the garage,

      Yeah you know how it is, it's nice to have a variety of projects swinging around the place. I'm still waiting to see what you do with that TDR.

      The tdr is next winter now, will decide what to do with it then. Need to move the 89 out but still waiting for graphics (hopefully posted today) then endurance blue 88 will be a slow burner over the better weather months, want to be out riding more this year. Not looked to closely at the tdr yet and engine to build for it (all there bar crank), will be interesting though!

      CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #36

      @oldman I look forward to it πŸ˜„

      Always Originate, Never Pirate!

      1 Reply Last reply
      0
      • CalumC Calum

        Rear Arm Completed.

        alt text

        Just need disc and sprockets but I shall do those when it's all on the bike.

        O Offline
        O Offline
        oldman
        wrote on last edited by
        #37

        @calum hope you are wearing cotton glovesπŸ˜‰

        1 Reply Last reply
        0
        • CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #38

          Got the crank back this week. Boys over at PJME sorted it out, unfortunately got delayed with the snow but it's all done now.

          alt text

          Managed to get some heel plates to finish off my rear sets.

          alt text

          alt text

          Lucky me, managed to find a genuine, new in box, Aprilia RS 125 Seat in Spain.
          alt text

          To be honest with you, with postage, was actually cheaper than used ones in the UK and new condition.

          I am wanting to build the engine, so that I can roll the chassis. Unfortunately PJME are out of Clutches, so I have to wait till the middle of next month before they get new ones in!!!

          As the bike stands, I got a clutch perch, genuine handlebar grips, ordered some aluminium levers and a quick action throttle for it. Also managed to find a genuine Aprilia Lap Timer for this bike as well. Plugs straight into the loom...bargain!

          alt text

          Always Originate, Never Pirate!

          Irongamer727I 1 Reply Last reply
          0
          • CalumC Calum

            Got the crank back this week. Boys over at PJME sorted it out, unfortunately got delayed with the snow but it's all done now.

            alt text

            Managed to get some heel plates to finish off my rear sets.

            alt text

            alt text

            Lucky me, managed to find a genuine, new in box, Aprilia RS 125 Seat in Spain.
            alt text

            To be honest with you, with postage, was actually cheaper than used ones in the UK and new condition.

            I am wanting to build the engine, so that I can roll the chassis. Unfortunately PJME are out of Clutches, so I have to wait till the middle of next month before they get new ones in!!!

            As the bike stands, I got a clutch perch, genuine handlebar grips, ordered some aluminium levers and a quick action throttle for it. Also managed to find a genuine Aprilia Lap Timer for this bike as well. Plugs straight into the loom...bargain!

            alt text

            Irongamer727I Offline
            Irongamer727I Offline
            Irongamer727
            wrote on last edited by
            #39

            @calum what did they do with the crank? What did it cost?

            CalumC 1 Reply Last reply
            0
            • Irongamer727I Irongamer727

              @calum what did they do with the crank? What did it cost?

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #40

              @irongamer727 Oh, I had it rebuilt lol. The connecting rod snapped on the last one. It was Β£110 I think. My local engineers do it for Β£30, but they said they don't have the tools appropriate for Rotax engines. That included the connecting rod, two thrust washers, big end bearing and little end bearing plus labour.

              Always Originate, Never Pirate!

              Irongamer727I terry.tzT 2 Replies Last reply
              0
              • CalumC Calum

                @irongamer727 Oh, I had it rebuilt lol. The connecting rod snapped on the last one. It was Β£110 I think. My local engineers do it for Β£30, but they said they don't have the tools appropriate for Rotax engines. That included the connecting rod, two thrust washers, big end bearing and little end bearing plus labour.

                Irongamer727I Offline
                Irongamer727I Offline
                Irongamer727
                wrote on last edited by
                #41

                @calum so special tools are always required?

                CalumC 1 Reply Last reply
                0
                • CalumC Calum

                  @irongamer727 Oh, I had it rebuilt lol. The connecting rod snapped on the last one. It was Β£110 I think. My local engineers do it for Β£30, but they said they don't have the tools appropriate for Rotax engines. That included the connecting rod, two thrust washers, big end bearing and little end bearing plus labour.

                  terry.tzT Offline
                  terry.tzT Offline
                  terry.tz
                  wrote on last edited by
                  #42

                  @calum this is going to be a very nice rs

                  "Muddy water is best cleared by leaving it alone" Alan Watts

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                  • Irongamer727I Irongamer727

                    @calum so special tools are always required?

                    CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #43

                    @irongamer727 To rebuild the crank? In their case their press simply wouldn't do the job. But yes, you need to accurately re-balance the crank.

                    @terry-tz With a bit of luck, I hope to have it done for the summer so I can take some photos of it outside in the sunshine!

                    Always Originate, Never Pirate!

                    1 Reply Last reply
                    1
                    • terry.tzT Offline
                      terry.tzT Offline
                      terry.tz
                      wrote on last edited by
                      #44

                      @Calum really your thinking about the photo's that's not what would be on my mind, to be honest don't think I would get off it long enough to take a photo lol

                      "Muddy water is best cleared by leaving it alone" Alan Watts

                      CalumC 1 Reply Last reply
                      0
                      • terry.tzT terry.tz

                        @Calum really your thinking about the photo's that's not what would be on my mind, to be honest don't think I would get off it long enough to take a photo lol

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #45

                        @terry-tz I guess that's where you and I just differ. It's all about the build, I'm not that interested in actually riding it to be quite honest with you.

                        Always Originate, Never Pirate!

                        1 Reply Last reply
                        0
                        • CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by Calum
                          #46

                          Slowly but surely.

                          Went to fit the freshly rebuilt selector drum last weekend, ran out of Titanium bolts to fasten the whole engine.

                          So will order some more but for now I'll just do what I can.

                          PJME still don't have a clutch in for this engine either, told it won't be until at least the end of next month which is a real shame. But again I will just have to do what I can. Should be able to fit the clutch with the engine in the frame so won't be the end of the world.

                          alt text

                          And I've gone ahead and done the Titanium Stud Conversion for this engine as well.

                          alt text

                          Always Originate, Never Pirate!

                          NINJAN 1 Reply Last reply
                          0
                          • O Offline
                            O Offline
                            oldman
                            wrote on last edited by
                            #47

                            That looks good Calum, like the engine case finish, keep the pics coming

                            1 Reply Last reply
                            0
                            • CalumC Calum

                              Slowly but surely.

                              Went to fit the freshly rebuilt selector drum last weekend, ran out of Titanium bolts to fasten the whole engine.

                              So will order some more but for now I'll just do what I can.

                              PJME still don't have a clutch in for this engine either, told it won't be until at least the end of next month which is a real shame. But again I will just have to do what I can. Should be able to fit the clutch with the engine in the frame so won't be the end of the world.

                              alt text

                              And I've gone ahead and done the Titanium Stud Conversion for this engine as well.

                              alt text

                              NINJAN Offline
                              NINJAN Offline
                              NINJA
                              wrote on last edited by
                              #48

                              @calum Your pics are not showing up for me, 😞

                              All I see is a no access symbol, is it my settings which need changing or summat else???

                              SEDUCED BY THE DARK SIDE!!!

                              CalumC 2 Replies Last reply
                              0
                              • NINJAN NINJA

                                @calum Your pics are not showing up for me, 😞

                                All I see is a no access symbol, is it my settings which need changing or summat else???

                                CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #49

                                @ninja No mate, I hosting images with Google just seems to be aright pain in the arse!

                                Always Originate, Never Pirate!

                                1 Reply Last reply
                                0
                                • NINJAN NINJA

                                  @calum Your pics are not showing up for me, 😞

                                  All I see is a no access symbol, is it my settings which need changing or summat else???

                                  CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #50

                                  @ninja How about now bud.

                                  I do try to view them in private browser mode before posting them.

                                  I will finish off this project using Google to host the images, on my next project I'll revert to Imgur.

                                  It's after the PhotoBucket Scenario, I've lost countless images, and the ones I do have are lossy.

                                  So I've uploaded them to Google at maximum resolution, but they're not great for hosting images...apparently.

                                  Always Originate, Never Pirate!

                                  declanD NINJAN 2 Replies Last reply
                                  1
                                  • CalumC Calum

                                    @ninja How about now bud.

                                    I do try to view them in private browser mode before posting them.

                                    I will finish off this project using Google to host the images, on my next project I'll revert to Imgur.

                                    It's after the PhotoBucket Scenario, I've lost countless images, and the ones I do have are lossy.

                                    So I've uploaded them to Google at maximum resolution, but they're not great for hosting images...apparently.

                                    declanD Offline
                                    declanD Offline
                                    declan
                                    wrote on last edited by
                                    #51

                                    @calum they were working for me but now I can’t see anything at all

                                    1 Reply Last reply
                                    1
                                    • CalumC Calum

                                      @ninja How about now bud.

                                      I do try to view them in private browser mode before posting them.

                                      I will finish off this project using Google to host the images, on my next project I'll revert to Imgur.

                                      It's after the PhotoBucket Scenario, I've lost countless images, and the ones I do have are lossy.

                                      So I've uploaded them to Google at maximum resolution, but they're not great for hosting images...apparently.

                                      NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on last edited by
                                      #52

                                      @calum Yep loadsa mega shiny bits to view thanks, the build looks awesome and will surely be a mint bike once finished. :clapping_hands:

                                      SEDUCED BY THE DARK SIDE!!!

                                      CalumC 1 Reply Last reply
                                      1
                                      • NINJAN NINJA

                                        @calum Yep loadsa mega shiny bits to view thanks, the build looks awesome and will surely be a mint bike once finished. :clapping_hands:

                                        CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by Calum
                                        #53

                                        @ninja I've got some awesome plans for this.

                                        Ducati 996...and I shall say no more πŸ˜„

                                        Also been digging through Aprilia's Grand Prix catalogue for this bike. Ordered a piece to merely test the water. I don't believe you can actually get their Sports Production gear for these bikes anymore, hopefully I am proven wrong.

                                        Always Originate, Never Pirate!

                                        NINJAN 1 Reply Last reply
                                        0
                                        • CalumC Calum

                                          @ninja I've got some awesome plans for this.

                                          Ducati 996...and I shall say no more πŸ˜„

                                          Also been digging through Aprilia's Grand Prix catalogue for this bike. Ordered a piece to merely test the water. I don't believe you can actually get their Sports Production gear for these bikes anymore, hopefully I am proven wrong.

                                          NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by
                                          #54

                                          @calum That sounds expensive, but for 'uniqueness' it would surely add extra to the build for-sure.

                                          SEDUCED BY THE DARK SIDE!!!

                                          CalumC 1 Reply Last reply
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