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DT125R FORUM

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  4. The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

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  • S Offline
    S Offline
    scrimsmustang
    wrote on last edited by
    #219

    Looking good Cal, just needs a reg plate mate.

    1 Reply Last reply
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    • stinkwheelerS Offline
      stinkwheelerS Offline
      stinkwheeler
      wrote on last edited by
      #220

      That looks brilliant now buddy what cylinder and head combination are you using ? Are you using a vhm head ? Thats going to be fun 🙂

      The hills are alive with the sound of ... braaaap baaaaap 😁

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      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #221

        Cheers lads, yeah it's not far off now. Just want a few bits painted and I'll continue fitting the bits that arrived last night today.

        @stinkwheeler Yeah it's Gilardoni 140 kit. It's basically a revised Gilardoni 122 barrel, with a matched VHM head. PJME rework the head to suit the barrel.

        Always Originate, Never Pirate!

        stinkwheelerS 1 Reply Last reply
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        • CalumC Calum

          Cheers lads, yeah it's not far off now. Just want a few bits painted and I'll continue fitting the bits that arrived last night today.

          @stinkwheeler Yeah it's Gilardoni 140 kit. It's basically a revised Gilardoni 122 barrel, with a matched VHM head. PJME rework the head to suit the barrel.

          stinkwheelerS Offline
          stinkwheelerS Offline
          stinkwheeler
          wrote on last edited by
          #222

          @calum fair play that will be awsume the 140 is supposed to still rev like a 125 will be good to see it all finished i do like the colour scheme too

          The hills are alive with the sound of ... braaaap baaaaap 😁

          1 Reply Last reply
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          • CalumC Calum

            So it's the start of the month again....I guess I better throw all my money away and live on baked beans for the rest of the month....

            alt text

            Some very bland, boring OEM spares. All genuine.

            A gorgeous TYGA Pipe Stainless Steel with Carbon end can. These guys made all my carbon fibre parts plus my rearsets. So I very much rate them!

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            And because you were all complaining about my anemic bike, I've wheeled her outside for some photos.

            And before anyone complains, yes, the photos have been touched up a little to make them look a little better. My camera is so poo it just doesn't do the bike any justice. So contrast and brightness have been notched and the saturation up'd slightly. But for comparison, here is a photo of the bike without any filters on.

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            The rest of the photos have been touched up to remove the block of wood and any imperfections.

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            My camera then overheated and died lol. Luckily it came back to life so I could retrieve the images. Not going to lie, even just the push from the garage to the garden had me sweating like crazy #SoUnfit!

            Some more bits have literally just arrived, but I will probably get to them tomorrow.

            Started work on the Hydraulic clutch as well now. Got the photos of that on my W810i Sony Walkman phone...you can tell where all my money has gone. I don't know how well the photos will come out on that. Hopefully be decent enough for people to follow. It's coming together nicely. Finished off the machining to the adapter plate last night. Just need to modify the clutch cover to take the slave cylinder. @NINJA watch this space for how to do it. I will put up a tutorial. The way the other guy done it wouldn't have lasted.

            NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by
            #223

            @calum I hope that you slapped some factor 50 on that gorgeous gal, before taking her out for a stroll??? :sun: :sun: :sun:

            SEDUCED BY THE DARK SIDE!!!

            1 Reply Last reply
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            • CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by Calum
              #224

              Zeeltronic Ignition System arrived Friday evening.

              alt text

              I had the tail light fitted upside down DOH!

              But now all the wiring to the rear end is done. I think that's the bike pretty much down. Rear is all bolted in place. Just awaiting powervalve housing to come into stock and then a new clutch. So close now.

              alt text

              Always Originate, Never Pirate!

              NINJAN 1 Reply Last reply
              2
              • CalumC Calum

                Zeeltronic Ignition System arrived Friday evening.

                alt text

                I had the tail light fitted upside down DOH!

                But now all the wiring to the rear end is done. I think that's the bike pretty much down. Rear is all bolted in place. Just awaiting powervalve housing to come into stock and then a new clutch. So close now.

                alt text

                NINJAN Offline
                NINJAN Offline
                NINJA
                wrote on last edited by
                #225

                @calum I'm really looking forwards to the YT BRAP BRAP BRAPPPPPPPPPPPPPP vid!!! 🙂

                SEDUCED BY THE DARK SIDE!!!

                1 Reply Last reply
                0
                • O Offline
                  O Offline
                  oldman
                  wrote on last edited by
                  #226

                  I will take some hi res pictures for you Calum, just pop it in my garage and I will get round to it!
                  Looks terrific btw, fantastic job done

                  1 Reply Last reply
                  1
                  • S Offline
                    S Offline
                    scrimsmustang
                    wrote on last edited by
                    #227

                    Alitalia Biaggi rep, mint

                    1 Reply Last reply
                    0
                    • CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #228

                      alt text

                      Always Originate, Never Pirate!

                      Irongamer727I 1 Reply Last reply
                      3
                      • CalumC Calum

                        alt text

                        Irongamer727I Offline
                        Irongamer727I Offline
                        Irongamer727
                        wrote on last edited by
                        #229

                        @Calum 🤩

                        1 Reply Last reply
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                        • B Offline
                          B Offline
                          BraDT
                          wrote on last edited by
                          #230

                          Well done @Calum that is art 👍🏻💕

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                          0
                          • MightymanM Offline
                            MightymanM Offline
                            Mightyman
                            wrote on last edited by
                            #231

                            Epic job! That's another one to add to your (now) collection.. What's next? 😉

                            TDR 125 - 2001

                            1 Reply Last reply
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                            • MiniaM Offline
                              MiniaM Offline
                              Minia
                              wrote on last edited by
                              #232

                              I'm not normally one for sports bikes but bloody hell that looks good!

                              Yamaha DT125R Blue 2002, XT 125 1982, Yamaha WR250Z 1992, BMW GS650F 1994, Benelli BN302 2015

                              NINJAN 1 Reply Last reply
                              1
                              • MiniaM Minia

                                I'm not normally one for sports bikes but bloody hell that looks good!

                                NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on last edited by
                                #233

                                @Minia Ditto 😉

                                SEDUCED BY THE DARK SIDE!!!

                                1 Reply Last reply
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                                • CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #234

                                  Ordered the last few components for this this morning. Clutch braided line from Hel, Lithium battery and brand new OEM clutch plates and friction plates. Plus a few bits of bling for the clutch cover.

                                  Hydraulic Clutch Conversion finished.

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                                  Always Originate, Never Pirate!

                                  NINJAN 1 Reply Last reply
                                  2
                                  • CalumC Calum

                                    Ordered the last few components for this this morning. Clutch braided line from Hel, Lithium battery and brand new OEM clutch plates and friction plates. Plus a few bits of bling for the clutch cover.

                                    Hydraulic Clutch Conversion finished.

                                    alt text

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                                    NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by
                                    #235

                                    @Calum Looks top notch dude, almost OEM!!! :grinning_face_with_smiling_eyes:

                                    SEDUCED BY THE DARK SIDE!!!

                                    CalumC 1 Reply Last reply
                                    0
                                    • NINJAN NINJA

                                      @Calum Looks top notch dude, almost OEM!!! :grinning_face_with_smiling_eyes:

                                      CalumC Offline
                                      CalumC Offline
                                      Calum
                                      wrote on last edited by
                                      #236

                                      @NINJA Cheers bud, there won't be any bolts that will protrude through the adapter plate. I've got some titanium bolts ordered for it. The other thing that will protrude will be the pushrod, and that will stop the clutch from smashing into the cover.

                                      Always Originate, Never Pirate!

                                      1 Reply Last reply
                                      0
                                      • CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #237

                                        It's done, lock this thread down The Helios Project is finished.

                                        I took a small video to show anyone who is interested of the Hydraulic Clutch in action.

                                        Not sure, but @NINJA Wanted to see the clutch perch for the Hydraulic system.

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                                        That's it bolted to the engine.

                                        Back on the green for a few more snaps in all its armor!

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                                        Always Originate, Never Pirate!

                                        NINJAN 1 Reply Last reply
                                        2
                                        • CalumC Calum

                                          It's done, lock this thread down The Helios Project is finished.

                                          I took a small video to show anyone who is interested of the Hydraulic Clutch in action.

                                          Not sure, but @NINJA Wanted to see the clutch perch for the Hydraulic system.

                                          alt text

                                          alt text

                                          That's it bolted to the engine.

                                          Back on the green for a few more snaps in all its armor!

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                                          NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by NINJA
                                          #238

                                          @Calum Amazing job dude, looks all set for the track now???

                                          And I had to put me shades on to watch that vid and view all these pics, just wayyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy to many shiny parts!!!
                                          :grinning_face: :smiling_face_with_heart-eyes: :face_blowing_a_kiss: :smiling_face_with_open_mouth_closed_eyes: :grinning_face_with_smiling_eyes: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

                                          SEDUCED BY THE DARK SIDE!!!

                                          CalumC 1 Reply Last reply
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