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  4. Messed up on my build need radiator advice

Messed up on my build need radiator advice

Scheduled Pinned Locked Moved Engine
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  • declanD Offline
    declanD Offline
    declan
    wrote on last edited by
    #18

    @dan28 I was looking at one of those on ebay,it would likely me okay if room allows adding a radiator fan would help too

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    • declanD declan

      @dan28 I was looking at one of those on ebay,it would likely me okay if room allows adding a radiator fan would help too

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      dan28
      wrote on last edited by
      #19

      @declan said in Messed up on my build need radiator advice:

      @dan28 I was looking at one of those on ebay,it would likely me okay if room allows adding a radiator fan would help too
      its alot smaller though an the fan for the gas gas rad is expensive even for a used one
      i need to find out the sizes of the ktm sx 50 rads both together they should be equalivent to the dtr rad i think

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      • D dan28

        @declan said in Messed up on my build need radiator advice:

        @dan28 I was looking at one of those on ebay,it would likely me okay if room allows adding a radiator fan would help too
        its alot smaller though an the fan for the gas gas rad is expensive even for a used one
        i need to find out the sizes of the ktm sx 50 rads both together they should be equalivent to the dtr rad i think

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        SpookDog
        wrote on last edited by
        #20

        @dan28
        The manual says that the cooling works by “thermo ~ syphonic action in conjunction with the pump”, but basically when the coolant in the cylinder sleeve is hot enough to actuate the thermostat and open up, the pump will move it. I don’t know any other motor that has the radiator physically above the motor to rely on heat rising through convection 🙄
        I guess I’m saying that I’d test run it with the rad mounted where you want it and see if it works. As long as the pump moves the coolant I don’t see any problem 😐
        I could be totally wrong though! 😜

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        • S SpookDog

          @dan28
          The manual says that the cooling works by “thermo ~ syphonic action in conjunction with the pump”, but basically when the coolant in the cylinder sleeve is hot enough to actuate the thermostat and open up, the pump will move it. I don’t know any other motor that has the radiator physically above the motor to rely on heat rising through convection 🙄
          I guess I’m saying that I’d test run it with the rad mounted where you want it and see if it works. As long as the pump moves the coolant I don’t see any problem 😐
          I could be totally wrong though! 😜

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          SpookDog
          wrote on last edited by
          #21

          More importantly though: where the fuck are the pics of a Dtr engine in a chop frame!! 🧐 Come on Dog!...

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          • S SpookDog

            @dan28
            The manual says that the cooling works by “thermo ~ syphonic action in conjunction with the pump”, but basically when the coolant in the cylinder sleeve is hot enough to actuate the thermostat and open up, the pump will move it. I don’t know any other motor that has the radiator physically above the motor to rely on heat rising through convection 🙄
            I guess I’m saying that I’d test run it with the rad mounted where you want it and see if it works. As long as the pump moves the coolant I don’t see any problem 😐
            I could be totally wrong though! 😜

            D Offline
            D Offline
            dan28
            wrote on last edited by
            #22

            @spookdog said in Messed up on my build need radiator advice:

            @dan28
            The manual says that the cooling works by “thermo ~ syphonic action in conjunction with the pump”, but basically when the coolant in the cylinder sleeve is hot enough to actuate the thermostat and open up, the pump will move it. I don’t know any other motor that has the radiator physically above the motor to rely on heat rising through convection 🙄
            I guess I’m saying that I’d test run it with the rad mounted where you want it and see if it works. As long as the pump moves the coolant I don’t see any problem 😐
            I could be totally wrong though! 😜

            If you look at yours the water goes out the bottom rad hose along the metal pipe an to the water pump
            The problem I have using the dtr rad the water goes out the bottom hose an then has to travel upwards to the water pump
            A smaller radiator mounted higher up would solve the issue an the water would travel down as intended
            I m not sure how to add photos on here

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            • D dan28

              @spookdog said in Messed up on my build need radiator advice:

              @dan28
              The manual says that the cooling works by “thermo ~ syphonic action in conjunction with the pump”, but basically when the coolant in the cylinder sleeve is hot enough to actuate the thermostat and open up, the pump will move it. I don’t know any other motor that has the radiator physically above the motor to rely on heat rising through convection 🙄
              I guess I’m saying that I’d test run it with the rad mounted where you want it and see if it works. As long as the pump moves the coolant I don’t see any problem 😐
              I could be totally wrong though! 😜

              If you look at yours the water goes out the bottom rad hose along the metal pipe an to the water pump
              The problem I have using the dtr rad the water goes out the bottom hose an then has to travel upwards to the water pump
              A smaller radiator mounted higher up would solve the issue an the water would travel down as intended
              I m not sure how to add photos on here

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              SpookDog
              wrote on last edited by
              #23

              @dan28

              The pump would still work and draw coolant up, it doesn’t rely on the coolant ‘falling’ down into the pump. It’s strong enough to lift fluid 2 foot. If it looks good, try it. If not do something that you like the look of!

              There is a tutorial on this site for posting pics, if I can suss it you can! I use a phone and imgur (app) to host mine. Do a search, please, it sounds like a wicked build!...

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              • S SpookDog

                @dan28

                The pump would still work and draw coolant up, it doesn’t rely on the coolant ‘falling’ down into the pump. It’s strong enough to lift fluid 2 foot. If it looks good, try it. If not do something that you like the look of!

                There is a tutorial on this site for posting pics, if I can suss it you can! I use a phone and imgur (app) to host mine. Do a search, please, it sounds like a wicked build!...

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                dan28
                wrote on last edited by
                #24

                @spookdog I would rather it worked as yamaha intended so would like the radiator higher than the water pump
                I trail fitted the gas gas radiator it will fit but as it is approx 15cm shorter then there will be less coolant compared compared to how much is in The standard radiator not sure if that's going to be an issue

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                • declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by
                  #25

                  @dan28 I doubt the coolant volume being an issue

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                  • declanD declan

                    @dan28 I doubt the coolant volume being an issue

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                    dan28
                    wrote on last edited by
                    #26

                    @declan said in Messed up on my build need radiator advice:

                    @dan28 I doubt the coolant volume being an issue
                    Would it not be the same as using your bike with a low coolant level as this radiator is 15cm shorter so quite a bit smaller

                    S declanD 2 Replies Last reply
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                    • D dan28

                      @declan said in Messed up on my build need radiator advice:

                      @dan28 I doubt the coolant volume being an issue
                      Would it not be the same as using your bike with a low coolant level as this radiator is 15cm shorter so quite a bit smaller

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                      SpookDog
                      wrote on last edited by
                      #27

                      @dan28
                      What country do you live in?

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                      • D dan28

                        @declan said in Messed up on my build need radiator advice:

                        @dan28 I doubt the coolant volume being an issue
                        Would it not be the same as using your bike with a low coolant level as this radiator is 15cm shorter so quite a bit smaller

                        declanD Offline
                        declanD Offline
                        declan
                        wrote on last edited by
                        #28

                        @dan28 no it wouldn't since the radiator will be filled to the top regardless so there's no air to expand

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                        • S SpookDog

                          @dan28
                          What country do you live in?

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                          dan28
                          wrote on last edited by
                          #29

                          @spookdog said in Messed up on my build need radiator advice:

                          @dan28
                          What country do you live in?
                          I m in the UK boss

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                          • D dan28

                            @spookdog said in Messed up on my build need radiator advice:

                            @dan28
                            What country do you live in?
                            I m in the UK boss

                            S Offline
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                            SpookDog
                            wrote on last edited by
                            #30

                            @dan28
                            My temp gauge barely goes up a CM, only time it went up halfway was when the head gasket blew on the hot day (2 days ago). I could run a 15cm smaller radiator on my bike without heat issues.
                            Put a 12v fan on it with a temp probe to the radiator and it’d be fine, IMO...

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                            • S SpookDog

                              @dan28
                              My temp gauge barely goes up a CM, only time it went up halfway was when the head gasket blew on the hot day (2 days ago). I could run a 15cm smaller radiator on my bike without heat issues.
                              Put a 12v fan on it with a temp probe to the radiator and it’d be fine, IMO...

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                              dan28
                              wrote on last edited by
                              #31

                              @spookdog after measuring the finned part of the gas gas radiator is only 15cm its literally half the size of the original
                              I remember callum saying he had issues with his bike running hot an he used the standard radiator
                              I would rather use a radiator closer to the intended size

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                              • CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #32

                                @dan28 according to the vapor unit, it was sitting at 100 celcius in traffic. Which seems way too hot.

                                Always Originate, Never Pirate!

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                                • CalumC Calum

                                  @dan28 according to the vapor unit, it was sitting at 100 celcius in traffic. Which seems way too hot.

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                                  SpookDog
                                  wrote on last edited by
                                  #33

                                  @calum
                                  I always thought ideal temp was as close to 100 as possible? That’s why the radiator cap is pressurised, to stop the coolant boiling but get it up there? I might be wrong, it’s been a long time since I looked into it and it was a car...

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                                  • declanD Offline
                                    declanD Offline
                                    declan
                                    wrote on last edited by declan
                                    #34

                                    @spookdog not sure on my temp gauge when offroading in summer I would consider 110 Celsius to be time for cooling down since the motor would be smelling very hot

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                                    • CalumC Calum

                                      @dan28 according to the vapor unit, it was sitting at 100 celcius in traffic. Which seems way too hot.

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                                      dan28
                                      wrote on last edited by
                                      #35

                                      @calum said in Messed up on my build need radiator advice:

                                      @dan28 according to the vapor unit, it was sitting at 100 celcius in traffic. Which seems way too hot.

                                      Using the twin rad setup that you have now how far up does it go when in traffic

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                                      • declanD declan

                                        @spookdog not sure on my temp gauge when offroading in summer I would consider 110 Celsius to be time for cooling down since the motor would be smelling very hot

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                                        SpookDog
                                        wrote on last edited by
                                        #36

                                        @declan
                                        It’s weird, my temp gauge doesn’t rise much at all in stop~start nightmare traffic. What does happen is my gear change gets ’sticky’, it won’t go into neutral without a struggle. That’s when my engine smells hot.

                                        Trouble is a radiator is doing next to nothing if it doesn’t have any airflow forcing convection. Sitting in traffic is the worst possible scenario. I don’t have any cooling problems, if I did I’d put 1 or 2 12v fans on the radiator. The kind you get in computers for CPU cooling but bigger, there’s loads out there. have a temperature actuator probe that sits in the fins of the radiator, so they only come on when needed. If the problem was bad I’d shroud the fans th the radiator as well...

                                        declanD 1 Reply Last reply
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                                        • S SpookDog

                                          @declan
                                          It’s weird, my temp gauge doesn’t rise much at all in stop~start nightmare traffic. What does happen is my gear change gets ’sticky’, it won’t go into neutral without a struggle. That’s when my engine smells hot.

                                          Trouble is a radiator is doing next to nothing if it doesn’t have any airflow forcing convection. Sitting in traffic is the worst possible scenario. I don’t have any cooling problems, if I did I’d put 1 or 2 12v fans on the radiator. The kind you get in computers for CPU cooling but bigger, there’s loads out there. have a temperature actuator probe that sits in the fins of the radiator, so they only come on when needed. If the problem was bad I’d shroud the fans th the radiator as well...

                                          declanD Offline
                                          declanD Offline
                                          declan
                                          wrote on last edited by
                                          #37

                                          @spookdog the sticky gear changes might be your clutch overheating and putting pressure on the gearbox

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