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DT125R FORUM

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  4. Progressive fork springs?

Progressive fork springs?

Scheduled Pinned Locked Moved Suspension
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  • Stevie WonderS Stevie Wonder

    @SpookDog said in Progressive fork springs?:

    Any known makes for the Dtr? I can’t find anything...

    link text

    S Offline
    S Offline
    SpookDog
    wrote on last edited by
    #3

    @Stevie-Wonder
    Cheers bud, I wasn’t sure it later re forks were the same though?...

    HOTSHOT IIIH 1 Reply Last reply
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    • S SpookDog

      @Stevie-Wonder
      Cheers bud, I wasn’t sure it later re forks were the same though?...

      HOTSHOT IIIH Offline
      HOTSHOT IIIH Offline
      HOTSHOT III
      wrote on last edited by
      #4

      @SpookDog As far as I know the DTRe internals are the same as the DTR.

      I got some XT600 3AJ springs off eBay for mine which solved the bottoming out nicely along with 500ml of 15W oil per leg. But be warned I had to increase the preload on my YSS shock by about 16mm over the stock setting and run the rebound damping on position 29 out of 30 to match the forks so not sure what effect these springs/oil would have in combination with a stock rear shock.

      I weigh 150lbs and after this mod the bike jumped better than the stock 2020 KTM 250EXC TPI I had at the same time but TBH the front was maybe a little too stiff; to get it just right I'd like to try cutting 10mm at a time off the spring spacers (if I can get hold of a spare set).

      S 1 Reply Last reply
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      • HOTSHOT IIIH HOTSHOT III

        @SpookDog As far as I know the DTRe internals are the same as the DTR.

        I got some XT600 3AJ springs off eBay for mine which solved the bottoming out nicely along with 500ml of 15W oil per leg. But be warned I had to increase the preload on my YSS shock by about 16mm over the stock setting and run the rebound damping on position 29 out of 30 to match the forks so not sure what effect these springs/oil would have in combination with a stock rear shock.

        I weigh 150lbs and after this mod the bike jumped better than the stock 2020 KTM 250EXC TPI I had at the same time but TBH the front was maybe a little too stiff; to get it just right I'd like to try cutting 10mm at a time off the spring spacers (if I can get hold of a spare set).

        S Offline
        S Offline
        SpookDog
        wrote on last edited by
        #5

        @HOTSHOT-III
        Cheers bud, that’s some good stuff to know!...

        S 1 Reply Last reply
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        • S SpookDog

          @HOTSHOT-III
          Cheers bud, that’s some good stuff to know!...

          S Offline
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          SpookDog
          wrote on last edited by SpookDog
          #6

          I’ve temporarily misplaced my measurements of the spring length, width & wire-thickness. Does anyone happen to know the dimensions?...

          Ta very much!..

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          • S SpookDog

            I’ve temporarily misplaced my measurements of the spring length, width & wire-thickness. Does anyone happen to know the dimensions?...

            Ta very much!..

            S Offline
            S Offline
            SpookDog
            wrote on last edited by SpookDog
            #7

            Well they are 505mm x 34mm but I can’t find anything matching online. I can’t find any kind of Nm rating either. I really need some help with this...
            There have to be loads of viable springs out there from other bikes, with various Nm ratings, both progressive and linear...

            CalumC 1 Reply Last reply
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            • S SpookDog

              Well they are 505mm x 34mm but I can’t find anything matching online. I can’t find any kind of Nm rating either. I really need some help with this...
              There have to be loads of viable springs out there from other bikes, with various Nm ratings, both progressive and linear...

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #8

              @SpookDog What was the matter with these?

              https://www.ebay.co.uk/itm/153500752804

              alt text

              Always Originate, Never Pirate!

              S 1 Reply Last reply
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              • CalumC Calum

                @SpookDog What was the matter with these?

                https://www.ebay.co.uk/itm/153500752804

                alt text

                S Offline
                S Offline
                SpookDog
                wrote on last edited by SpookDog
                #9

                @Calum

                Until I know for definite that the 2004>RE has 505mm springs I can’t be sure about them...

                Early Dtr’s had shorter springs than the later ones, apparently...

                CalumC 1 Reply Last reply
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                • S SpookDog

                  @Calum

                  Until I know for definite that the 2004>RE has 505mm springs I can’t be sure about them...

                  Early Dtr’s had shorter springs than the later ones, apparently...

                  CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #10

                  @SpookDog But springs compress...

                  Can you not just email then and ask?

                  I remember the DTR springs are woeful, so this would most likely be an upgrade.

                  Always Originate, Never Pirate!

                  S 1 Reply Last reply
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                  • CalumC Calum

                    @SpookDog But springs compress...

                    Can you not just email then and ask?

                    I remember the DTR springs are woeful, so this would most likely be an upgrade.

                    S Offline
                    S Offline
                    SpookDog
                    wrote on last edited by SpookDog
                    #11

                    @Calum

                    I actually didn’t think to contact them 🥴

                    Waiting on a fleabay reply now. I asked about length & width and rating...

                    HOTSHOT IIIH CalumC 2 Replies Last reply
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                    • S SpookDog

                      @Calum

                      I actually didn’t think to contact them 🥴

                      Waiting on a fleabay reply now. I asked about length & width and rating...

                      HOTSHOT IIIH Offline
                      HOTSHOT IIIH Offline
                      HOTSHOT III
                      wrote on last edited by
                      #12

                      @SpookDog According to Haynes:

                      3DB1 ('88 round slide carb model) spring free length 478mm, service limit 473mm

                      3RN1 ('89 onward) spring free length 503mm, service limit 468mm

                      No mention of forks in the separate chapter for the '97 onwards DTR and DTX so I can only assume the springs are identical to 3RN1 (although I'd be interested if this is the case particularly regarding the DTX)

                      markus.wM S 2 Replies Last reply
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                      • S SpookDog

                        @Calum

                        I actually didn’t think to contact them 🥴

                        Waiting on a fleabay reply now. I asked about length & width and rating...

                        CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #13

                        @SpookDog And according to fowlers the springs between the two models are the same.

                        https://www.fowlersparts.co.uk/parts/4189524/dt125re-1d02-2005-030-a/front-fork

                        https://www.fowlersparts.co.uk/parts/4159458/dt125r-3rme-1999-060-a/front-fork

                        SPRING, FRONT FORK
                        3BN-23141-01

                        Always Originate, Never Pirate!

                        markus.wM 1 Reply Last reply
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                        • HOTSHOT IIIH HOTSHOT III

                          @SpookDog According to Haynes:

                          3DB1 ('88 round slide carb model) spring free length 478mm, service limit 473mm

                          3RN1 ('89 onward) spring free length 503mm, service limit 468mm

                          No mention of forks in the separate chapter for the '97 onwards DTR and DTX so I can only assume the springs are identical to 3RN1 (although I'd be interested if this is the case particularly regarding the DTX)

                          markus.wM Offline
                          markus.wM Offline
                          markus.w
                          wrote on last edited by
                          #14

                          @HOTSHOT-III I believe the DTX has shorter stiffer forks.

                          1 Reply Last reply
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                          • CalumC Calum

                            @SpookDog And according to fowlers the springs between the two models are the same.

                            https://www.fowlersparts.co.uk/parts/4189524/dt125re-1d02-2005-030-a/front-fork

                            https://www.fowlersparts.co.uk/parts/4159458/dt125r-3rme-1999-060-a/front-fork

                            SPRING, FRONT FORK
                            3BN-23141-01

                            markus.wM Offline
                            markus.wM Offline
                            markus.w
                            wrote on last edited by
                            #15

                            @Calum yes they are identical. Just the 1988 early model are different as are the DTX. R and RE are the same.

                            1 Reply Last reply
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                            • HOTSHOT IIIH HOTSHOT III

                              @SpookDog According to Haynes:

                              3DB1 ('88 round slide carb model) spring free length 478mm, service limit 473mm

                              3RN1 ('89 onward) spring free length 503mm, service limit 468mm

                              No mention of forks in the separate chapter for the '97 onwards DTR and DTX so I can only assume the springs are identical to 3RN1 (although I'd be interested if this is the case particularly regarding the DTX)

                              S Offline
                              S Offline
                              SpookDog
                              wrote on last edited by SpookDog
                              #16

                              @HOTSHOT-III
                              That’s a typo for the 503mm spring wear limit, it’s supposed to be 499mm. Hell of a wear limit otherwise!.
                              I read somewhere that dtx springs are 515mm and progressive as standard. Probably the same as TZR springs if the info was right...

                              Got a reply from fleabay: not in UK stock, 40-45 day order wait. Springs are 515mm x 3.9mm and are rated for 65-110kg weight riders...

                              Sounds perfect, just have to trim the spring spacers by 12mm. Shame about the wait!...

                              S 1 Reply Last reply
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                              • S SpookDog

                                @HOTSHOT-III
                                That’s a typo for the 503mm spring wear limit, it’s supposed to be 499mm. Hell of a wear limit otherwise!.
                                I read somewhere that dtx springs are 515mm and progressive as standard. Probably the same as TZR springs if the info was right...

                                Got a reply from fleabay: not in UK stock, 40-45 day order wait. Springs are 515mm x 3.9mm and are rated for 65-110kg weight riders...

                                Sounds perfect, just have to trim the spring spacers by 12mm. Shame about the wait!...

                                S Offline
                                S Offline
                                SpookDog
                                wrote on last edited by SpookDog
                                #17

                                Cheers for the info guys, it all helps!...

                                Ordered some springs, just in it for the long wait now 🙄

                                If anyone has any fork bottoms, or whole forks, please let me know. I don’t have time to powder coat mine when I rebuild them...

                                MadGyverM 1 Reply Last reply
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                                • S SpookDog

                                  Cheers for the info guys, it all helps!...

                                  Ordered some springs, just in it for the long wait now 🙄

                                  If anyone has any fork bottoms, or whole forks, please let me know. I don’t have time to powder coat mine when I rebuild them...

                                  MadGyverM Offline
                                  MadGyverM Offline
                                  MadGyver
                                  wrote on last edited by
                                  #18

                                  @SpookDog
                                  DT200R springs are 548mm.Have them in mine with the air adjust cap's.

                                  I need my tools and a pile of junk.....

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                                  • MadGyverM MadGyver

                                    @SpookDog
                                    DT200R springs are 548mm.Have them in mine with the air adjust cap's.

                                    S Offline
                                    S Offline
                                    SpookDog
                                    wrote on last edited by SpookDog
                                    #19

                                    @MadGyver

                                    What bike do you have them fitted in?...

                                    PS thank you for the info!...

                                    MadGyverM 1 Reply Last reply
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                                    • S SpookDog

                                      @MadGyver

                                      What bike do you have them fitted in?...

                                      PS thank you for the info!...

                                      MadGyverM Offline
                                      MadGyverM Offline
                                      MadGyver
                                      wrote on last edited by
                                      #20

                                      @SpookDog In my DT125.

                                      I need my tools and a pile of junk.....

                                      S 1 Reply Last reply
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                                      • MadGyverM MadGyver

                                        @SpookDog In my DT125.

                                        S Offline
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                                        SpookDog
                                        wrote on last edited by
                                        #21

                                        @MadGyver

                                        Did you just delete the spacers completely? Any noticeable improvement? Also are the springs linear or progressive?...
                                        Cheers bud!...

                                        MadGyverM 1 Reply Last reply
                                        0
                                        • S SpookDog

                                          @MadGyver

                                          Did you just delete the spacers completely? Any noticeable improvement? Also are the springs linear or progressive?...
                                          Cheers bud!...

                                          MadGyverM Offline
                                          MadGyverM Offline
                                          MadGyver
                                          wrote on last edited by
                                          #22

                                          @SpookDog said in Progressive fork springs?:

                                          @MadGyver

                                          Did you just delete the spacers completely? Any noticeable improvement? Also are the springs linear or progressive?...
                                          Cheers bud!...

                                          Didn't remove anything as memory serves.I had 2 forks,one DT125 and later one DT200,I had purchased every part to rebuild the 125 before having the 200.Compared everything and found to be the same except the springs.So I used the springs and the air adjust caps from the 200 forks.
                                          They don't bottom easy as far I tested them and seem better for the SM style than the 125 springs,but soft to go trail ride.

                                          I need my tools and a pile of junk.....

                                          1 Reply Last reply
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