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DT125R FORUM

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  4. Progressive fork springs?

Progressive fork springs?

Scheduled Pinned Locked Moved Suspension
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  • S SpookDog

    @Stevie-Wonder
    Cheers bud, I wasn’t sure it later re forks were the same though?...

    HOTSHOT IIIH Offline
    HOTSHOT IIIH Offline
    HOTSHOT III
    wrote on last edited by
    #4

    @SpookDog As far as I know the DTRe internals are the same as the DTR.

    I got some XT600 3AJ springs off eBay for mine which solved the bottoming out nicely along with 500ml of 15W oil per leg. But be warned I had to increase the preload on my YSS shock by about 16mm over the stock setting and run the rebound damping on position 29 out of 30 to match the forks so not sure what effect these springs/oil would have in combination with a stock rear shock.

    I weigh 150lbs and after this mod the bike jumped better than the stock 2020 KTM 250EXC TPI I had at the same time but TBH the front was maybe a little too stiff; to get it just right I'd like to try cutting 10mm at a time off the spring spacers (if I can get hold of a spare set).

    S 1 Reply Last reply
    1
    • HOTSHOT IIIH HOTSHOT III

      @SpookDog As far as I know the DTRe internals are the same as the DTR.

      I got some XT600 3AJ springs off eBay for mine which solved the bottoming out nicely along with 500ml of 15W oil per leg. But be warned I had to increase the preload on my YSS shock by about 16mm over the stock setting and run the rebound damping on position 29 out of 30 to match the forks so not sure what effect these springs/oil would have in combination with a stock rear shock.

      I weigh 150lbs and after this mod the bike jumped better than the stock 2020 KTM 250EXC TPI I had at the same time but TBH the front was maybe a little too stiff; to get it just right I'd like to try cutting 10mm at a time off the spring spacers (if I can get hold of a spare set).

      S Offline
      S Offline
      SpookDog
      wrote on last edited by
      #5

      @HOTSHOT-III
      Cheers bud, that’s some good stuff to know!...

      S 1 Reply Last reply
      1
      • S SpookDog

        @HOTSHOT-III
        Cheers bud, that’s some good stuff to know!...

        S Offline
        S Offline
        SpookDog
        wrote on last edited by SpookDog
        #6

        I’ve temporarily misplaced my measurements of the spring length, width & wire-thickness. Does anyone happen to know the dimensions?...

        Ta very much!..

        S 1 Reply Last reply
        0
        • S SpookDog

          I’ve temporarily misplaced my measurements of the spring length, width & wire-thickness. Does anyone happen to know the dimensions?...

          Ta very much!..

          S Offline
          S Offline
          SpookDog
          wrote on last edited by SpookDog
          #7

          Well they are 505mm x 34mm but I can’t find anything matching online. I can’t find any kind of Nm rating either. I really need some help with this...
          There have to be loads of viable springs out there from other bikes, with various Nm ratings, both progressive and linear...

          CalumC 1 Reply Last reply
          0
          • S SpookDog

            Well they are 505mm x 34mm but I can’t find anything matching online. I can’t find any kind of Nm rating either. I really need some help with this...
            There have to be loads of viable springs out there from other bikes, with various Nm ratings, both progressive and linear...

            CalumC Online
            CalumC Online
            Calum
            wrote on last edited by
            #8

            @SpookDog What was the matter with these?

            https://www.ebay.co.uk/itm/153500752804

            alt text

            Always Originate, Never Pirate!

            S 1 Reply Last reply
            0
            • CalumC Calum

              @SpookDog What was the matter with these?

              https://www.ebay.co.uk/itm/153500752804

              alt text

              S Offline
              S Offline
              SpookDog
              wrote on last edited by SpookDog
              #9

              @Calum

              Until I know for definite that the 2004>RE has 505mm springs I can’t be sure about them...

              Early Dtr’s had shorter springs than the later ones, apparently...

              CalumC 1 Reply Last reply
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              • S SpookDog

                @Calum

                Until I know for definite that the 2004>RE has 505mm springs I can’t be sure about them...

                Early Dtr’s had shorter springs than the later ones, apparently...

                CalumC Online
                CalumC Online
                Calum
                wrote on last edited by
                #10

                @SpookDog But springs compress...

                Can you not just email then and ask?

                I remember the DTR springs are woeful, so this would most likely be an upgrade.

                Always Originate, Never Pirate!

                S 1 Reply Last reply
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                • CalumC Calum

                  @SpookDog But springs compress...

                  Can you not just email then and ask?

                  I remember the DTR springs are woeful, so this would most likely be an upgrade.

                  S Offline
                  S Offline
                  SpookDog
                  wrote on last edited by SpookDog
                  #11

                  @Calum

                  I actually didn’t think to contact them 🥴

                  Waiting on a fleabay reply now. I asked about length & width and rating...

                  HOTSHOT IIIH CalumC 2 Replies Last reply
                  0
                  • S SpookDog

                    @Calum

                    I actually didn’t think to contact them 🥴

                    Waiting on a fleabay reply now. I asked about length & width and rating...

                    HOTSHOT IIIH Offline
                    HOTSHOT IIIH Offline
                    HOTSHOT III
                    wrote on last edited by
                    #12

                    @SpookDog According to Haynes:

                    3DB1 ('88 round slide carb model) spring free length 478mm, service limit 473mm

                    3RN1 ('89 onward) spring free length 503mm, service limit 468mm

                    No mention of forks in the separate chapter for the '97 onwards DTR and DTX so I can only assume the springs are identical to 3RN1 (although I'd be interested if this is the case particularly regarding the DTX)

                    markus.wM S 2 Replies Last reply
                    0
                    • S SpookDog

                      @Calum

                      I actually didn’t think to contact them 🥴

                      Waiting on a fleabay reply now. I asked about length & width and rating...

                      CalumC Online
                      CalumC Online
                      Calum
                      wrote on last edited by
                      #13

                      @SpookDog And according to fowlers the springs between the two models are the same.

                      https://www.fowlersparts.co.uk/parts/4189524/dt125re-1d02-2005-030-a/front-fork

                      https://www.fowlersparts.co.uk/parts/4159458/dt125r-3rme-1999-060-a/front-fork

                      SPRING, FRONT FORK
                      3BN-23141-01

                      Always Originate, Never Pirate!

                      markus.wM 1 Reply Last reply
                      0
                      • HOTSHOT IIIH HOTSHOT III

                        @SpookDog According to Haynes:

                        3DB1 ('88 round slide carb model) spring free length 478mm, service limit 473mm

                        3RN1 ('89 onward) spring free length 503mm, service limit 468mm

                        No mention of forks in the separate chapter for the '97 onwards DTR and DTX so I can only assume the springs are identical to 3RN1 (although I'd be interested if this is the case particularly regarding the DTX)

                        markus.wM Offline
                        markus.wM Offline
                        markus.w
                        wrote on last edited by
                        #14

                        @HOTSHOT-III I believe the DTX has shorter stiffer forks.

                        1 Reply Last reply
                        1
                        • CalumC Calum

                          @SpookDog And according to fowlers the springs between the two models are the same.

                          https://www.fowlersparts.co.uk/parts/4189524/dt125re-1d02-2005-030-a/front-fork

                          https://www.fowlersparts.co.uk/parts/4159458/dt125r-3rme-1999-060-a/front-fork

                          SPRING, FRONT FORK
                          3BN-23141-01

                          markus.wM Offline
                          markus.wM Offline
                          markus.w
                          wrote on last edited by
                          #15

                          @Calum yes they are identical. Just the 1988 early model are different as are the DTX. R and RE are the same.

                          1 Reply Last reply
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                          • HOTSHOT IIIH HOTSHOT III

                            @SpookDog According to Haynes:

                            3DB1 ('88 round slide carb model) spring free length 478mm, service limit 473mm

                            3RN1 ('89 onward) spring free length 503mm, service limit 468mm

                            No mention of forks in the separate chapter for the '97 onwards DTR and DTX so I can only assume the springs are identical to 3RN1 (although I'd be interested if this is the case particularly regarding the DTX)

                            S Offline
                            S Offline
                            SpookDog
                            wrote on last edited by SpookDog
                            #16

                            @HOTSHOT-III
                            That’s a typo for the 503mm spring wear limit, it’s supposed to be 499mm. Hell of a wear limit otherwise!.
                            I read somewhere that dtx springs are 515mm and progressive as standard. Probably the same as TZR springs if the info was right...

                            Got a reply from fleabay: not in UK stock, 40-45 day order wait. Springs are 515mm x 3.9mm and are rated for 65-110kg weight riders...

                            Sounds perfect, just have to trim the spring spacers by 12mm. Shame about the wait!...

                            S 1 Reply Last reply
                            2
                            • S SpookDog

                              @HOTSHOT-III
                              That’s a typo for the 503mm spring wear limit, it’s supposed to be 499mm. Hell of a wear limit otherwise!.
                              I read somewhere that dtx springs are 515mm and progressive as standard. Probably the same as TZR springs if the info was right...

                              Got a reply from fleabay: not in UK stock, 40-45 day order wait. Springs are 515mm x 3.9mm and are rated for 65-110kg weight riders...

                              Sounds perfect, just have to trim the spring spacers by 12mm. Shame about the wait!...

                              S Offline
                              S Offline
                              SpookDog
                              wrote on last edited by SpookDog
                              #17

                              Cheers for the info guys, it all helps!...

                              Ordered some springs, just in it for the long wait now 🙄

                              If anyone has any fork bottoms, or whole forks, please let me know. I don’t have time to powder coat mine when I rebuild them...

                              MadGyverM 1 Reply Last reply
                              0
                              • S SpookDog

                                Cheers for the info guys, it all helps!...

                                Ordered some springs, just in it for the long wait now 🙄

                                If anyone has any fork bottoms, or whole forks, please let me know. I don’t have time to powder coat mine when I rebuild them...

                                MadGyverM Offline
                                MadGyverM Offline
                                MadGyver
                                wrote on last edited by
                                #18

                                @SpookDog
                                DT200R springs are 548mm.Have them in mine with the air adjust cap's.

                                I need my tools and a pile of junk.....

                                S 1 Reply Last reply
                                0
                                • MadGyverM MadGyver

                                  @SpookDog
                                  DT200R springs are 548mm.Have them in mine with the air adjust cap's.

                                  S Offline
                                  S Offline
                                  SpookDog
                                  wrote on last edited by SpookDog
                                  #19

                                  @MadGyver

                                  What bike do you have them fitted in?...

                                  PS thank you for the info!...

                                  MadGyverM 1 Reply Last reply
                                  0
                                  • S SpookDog

                                    @MadGyver

                                    What bike do you have them fitted in?...

                                    PS thank you for the info!...

                                    MadGyverM Offline
                                    MadGyverM Offline
                                    MadGyver
                                    wrote on last edited by
                                    #20

                                    @SpookDog In my DT125.

                                    I need my tools and a pile of junk.....

                                    S 1 Reply Last reply
                                    0
                                    • MadGyverM MadGyver

                                      @SpookDog In my DT125.

                                      S Offline
                                      S Offline
                                      SpookDog
                                      wrote on last edited by
                                      #21

                                      @MadGyver

                                      Did you just delete the spacers completely? Any noticeable improvement? Also are the springs linear or progressive?...
                                      Cheers bud!...

                                      MadGyverM 1 Reply Last reply
                                      0
                                      • S SpookDog

                                        @MadGyver

                                        Did you just delete the spacers completely? Any noticeable improvement? Also are the springs linear or progressive?...
                                        Cheers bud!...

                                        MadGyverM Offline
                                        MadGyverM Offline
                                        MadGyver
                                        wrote on last edited by
                                        #22

                                        @SpookDog said in Progressive fork springs?:

                                        @MadGyver

                                        Did you just delete the spacers completely? Any noticeable improvement? Also are the springs linear or progressive?...
                                        Cheers bud!...

                                        Didn't remove anything as memory serves.I had 2 forks,one DT125 and later one DT200,I had purchased every part to rebuild the 125 before having the 200.Compared everything and found to be the same except the springs.So I used the springs and the air adjust caps from the 200 forks.
                                        They don't bottom easy as far I tested them and seem better for the SM style than the 125 springs,but soft to go trail ride.

                                        I need my tools and a pile of junk.....

                                        1 Reply Last reply
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