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TDR125 4GW

Scheduled Pinned Locked Moved TDR
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  • tdr125gregT tdr125greg

    I could I guess but that would mean extending the aprilia's steering stem as it's very identical in length to my standard steerer length???

    CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #54

    @tdr125greg Identical length ey?

    Just go onto Simply bearings and buy thr right size bearings.

    Mate might have just stumbled on the easiest USD conversion!

    Always Originate, Never Pirate!

    1 Reply Last reply
    1
    • tdr125gregT Offline
      tdr125gregT Offline
      tdr125greg
      wrote on last edited by tdr125greg
      #55

      I put alot of research into finding a suitable front end as there was alot of options.
      Firstly I was going to use yz forks as the bottom half of the stem was 30mm in diameter but soon realised thanks to you guys I would need a cup made up, that itself wouldn't be a major issue but then the process of having to properly shorten them (deltaboxframe angles) and then progressive springs and revalving.....

      To me that seemed like a right ole Ballache and so started looking at factory sm 125's that came with Usds following the format of having a 17mm wheel spindle, 3.0/3.5 front wheel width and stem diameter length in relative to my standard OEM steerer. This lead to me riejue and aprilia forks then luckily enough a set of aprilia Marzocchi's came up on fleabay and I just couldn't say no to them for a measley 55GBP posted!!!

      The aprilia MX standard used 25/52 top and bottom

      My tdr takes 25/43 top and a 30/55 bottom

      @Calum what's your thoughts on a 25/43 top and 25/52 bottom with maybe a sleeve welded into the bottom of the frames headstock to seat it all tightly??.. Or..... A 28/55 on bottom with maybe one of these.

      0_1489259356013_Screenshot_2017-03-11-18-58-15.png

      0_1489259384837_Screenshot_2017-03-11-19-02-43.png

      TDR125 🔥
      Put some respek on it! 😂

      ZrakoZ 1 Reply Last reply
      0
      • tdr125gregT tdr125greg

        I put alot of research into finding a suitable front end as there was alot of options.
        Firstly I was going to use yz forks as the bottom half of the stem was 30mm in diameter but soon realised thanks to you guys I would need a cup made up, that itself wouldn't be a major issue but then the process of having to properly shorten them (deltaboxframe angles) and then progressive springs and revalving.....

        To me that seemed like a right ole Ballache and so started looking at factory sm 125's that came with Usds following the format of having a 17mm wheel spindle, 3.0/3.5 front wheel width and stem diameter length in relative to my standard OEM steerer. This lead to me riejue and aprilia forks then luckily enough a set of aprilia Marzocchi's came up on fleabay and I just couldn't say no to them for a measley 55GBP posted!!!

        The aprilia MX standard used 25/52 top and bottom

        My tdr takes 25/43 top and a 30/55 bottom

        @Calum what's your thoughts on a 25/43 top and 25/52 bottom with maybe a sleeve welded into the bottom of the frames headstock to seat it all tightly??.. Or..... A 28/55 on bottom with maybe one of these.

        0_1489259356013_Screenshot_2017-03-11-18-58-15.png

        0_1489259384837_Screenshot_2017-03-11-19-02-43.png

        ZrakoZ Offline
        ZrakoZ Offline
        Zrako
        wrote on last edited by Zrako
        #56

        @tdr125greg could you please explain me what exactly did you meant by ...."Firstly I was going to use yz forks as the bottom half of the stem was 30mm in diameter but soon realised thanks to you guys I would need a cup made up, that itself wouldn't be a major issue but then the process of having to properly shorten them (deltaboxframe angles) and then progressive springs and revalving..... " ??

        Im going for the yz forks and Im bit confused 🤔

        1979 Jawa Mustang 50
        2003 Gilera DNA 125 R.I.P
        2015 Keeway TX 125 SM
        2006 Yamaha DT 125 X

        1 Reply Last reply
        0
        • tdr125gregT Offline
          tdr125gregT Offline
          tdr125greg
          wrote on last edited by tdr125greg
          #57

          @Zrako The yz steering stem is longer than the stem on my chosen forks therefore I do not need/have the space to consider the upper bearing cup.

          My tdr frame does differe to the frame Of the Dt.

          Your best bet for information regarding the bearing cup method can be found on the forum thanks to @Calum

          That's your Bible near when it comes to a yz fork swap on a Dt 🙂 even @gareth_iowc references Calum's method for his project 👌👍👊

          TDR125 🔥
          Put some respek on it! 😂

          ZrakoZ 1 Reply Last reply
          1
          • tdr125gregT tdr125greg

            @Zrako The yz steering stem is longer than the stem on my chosen forks therefore I do not need/have the space to consider the upper bearing cup.

            My tdr frame does differe to the frame Of the Dt.

            Your best bet for information regarding the bearing cup method can be found on the forum thanks to @Calum

            That's your Bible near when it comes to a yz fork swap on a Dt 🙂 even @gareth_iowc references Calum's method for his project 👌👍👊

            ZrakoZ Offline
            ZrakoZ Offline
            Zrako
            wrote on last edited by
            #58

            @tdr125greg yeah I've read it couple of times thats why I was confused . Thanks mate

            1979 Jawa Mustang 50
            2003 Gilera DNA 125 R.I.P
            2015 Keeway TX 125 SM
            2006 Yamaha DT 125 X

            1 Reply Last reply
            0
            • G Offline
              G Offline
              gareth_iowc
              wrote on last edited by gareth_iowc
              #59

              @Zrako calum's method works great. i've got some close up pictures so you can see how it works

              https://dt125r.co.uk/topic/595/project-i-can-t-leave-things-alone

              i used a stock dtr lower bearing in the frame with the yz forks and the stock yz top bearing sat in the new bearing cup 🙂

              DT125R 2000
              DRZ400 2006
              Golf Mk3 20v Turbo 1996

              ZrakoZ 1 Reply Last reply
              2
              • tdr125gregT Offline
                tdr125gregT Offline
                tdr125greg
                wrote on last edited by
                #60

                OMG IS THAT A ROLLING CHASSIS BRO???

                Not quite!!!!but it does give an idea to how she will sit, I'm so happy with how things are planning out so far on this project for now though
                I'm still looking for a tidy wr200 rear swinger and a nice piggy back gas shock (which one I'm still undecided on).

                Enjoy

                0_1489338126354_DSC_0041.JPG
                0_1489338171821_DSC_0042.JPG
                0_1489338205406_DSC_0037.JPG
                0_1489338251183_DSC_0045.JPG

                TDR125 🔥
                Put some respek on it! 😂

                NINJAN 1 Reply Last reply
                3
                • tdr125gregT tdr125greg

                  OMG IS THAT A ROLLING CHASSIS BRO???

                  Not quite!!!!but it does give an idea to how she will sit, I'm so happy with how things are planning out so far on this project for now though
                  I'm still looking for a tidy wr200 rear swinger and a nice piggy back gas shock (which one I'm still undecided on).

                  Enjoy

                  0_1489338126354_DSC_0041.JPG
                  0_1489338171821_DSC_0042.JPG
                  0_1489338205406_DSC_0037.JPG
                  0_1489338251183_DSC_0045.JPG

                  NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by
                  #61

                  @tdr125greg Sure looks sweet there bud, I love the polished ali look myself and would keep it all that way! Not sure if you said it before but are you going for the SM look or not? That bike with high mudguards would look unique and much like a CRF me thinks. 👍

                  SEDUCED BY THE DARK SIDE!!!

                  tdr125gregT 1 Reply Last reply
                  0
                  • NINJAN NINJA

                    @tdr125greg Sure looks sweet there bud, I love the polished ali look myself and would keep it all that way! Not sure if you said it before but are you going for the SM look or not? That bike with high mudguards would look unique and much like a CRF me thinks. 👍

                    tdr125gregT Offline
                    tdr125gregT Offline
                    tdr125greg
                    wrote on last edited by
                    #62

                    @CYBER-NINJA said in TDR125 4GW:

                    @tdr125greg Sure looks sweet there bud, I love the polished ali look myself and would keep it all that way! Not sure if you said it before but are you going for the SM look or not? That bike with high mudguards would look unique and much like a CRF me thinks. 👍

                    @CYBER-NINJA yeah man Polisport SM line fender and a front mask headlight. as much as would like to have my frame all polished and dam bro iv thought so many times about polishing it i always come back to how schweeet and how much less maintenance it would be to have the chassis powder coated in a graphite/slate grey

                    TDR125 🔥
                    Put some respek on it! 😂

                    NINJAN 1 Reply Last reply
                    0
                    • tdr125gregT tdr125greg

                      @CYBER-NINJA said in TDR125 4GW:

                      @tdr125greg Sure looks sweet there bud, I love the polished ali look myself and would keep it all that way! Not sure if you said it before but are you going for the SM look or not? That bike with high mudguards would look unique and much like a CRF me thinks. 👍

                      @CYBER-NINJA yeah man Polisport SM line fender and a front mask headlight. as much as would like to have my frame all polished and dam bro iv thought so many times about polishing it i always come back to how schweeet and how much less maintenance it would be to have the chassis powder coated in a graphite/slate grey

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by NINJA
                      #63

                      @tdr125greg Too true, you can protect polished stuff with ACF50, which does a cracking job of protecting it for-sure;

                      http://www.ebay.co.uk/itm/201703863031?_trksid=p2055119.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

                      But hey I hear what your saying with the powder coating and at least your sticking with the silverish theme. I'm sure she will look sweet once your done and be unique as I said before. 😉

                      SEDUCED BY THE DARK SIDE!!!

                      tdr125gregT 1 Reply Last reply
                      0
                      • NINJAN NINJA

                        @tdr125greg Too true, you can protect polished stuff with ACF50, which does a cracking job of protecting it for-sure;

                        http://www.ebay.co.uk/itm/201703863031?_trksid=p2055119.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT

                        But hey I hear what your saying with the powder coating and at least your sticking with the silverish theme. I'm sure she will look sweet once your done and be unique as I said before. 😉

                        tdr125gregT Offline
                        tdr125gregT Offline
                        tdr125greg
                        wrote on last edited by
                        #64

                        @CYBER-NINJA as regards to polished goodies though i do have a few bits to go on 😉 i intend to have completely polished engine cases and so i will definitely need to look into a product for protection cheers buddy it means a lot.

                        TDR125 🔥
                        Put some respek on it! 😂

                        NINJAN 1 Reply Last reply
                        0
                        • tdr125gregT tdr125greg

                          @CYBER-NINJA as regards to polished goodies though i do have a few bits to go on 😉 i intend to have completely polished engine cases and so i will definitely need to look into a product for protection cheers buddy it means a lot.

                          NINJAN Offline
                          NINJAN Offline
                          NINJA
                          wrote on last edited by
                          #65

                          @tdr125greg Which colour are you going for with the tank and fenders? Are you gonna keep the wheels black too???

                          SEDUCED BY THE DARK SIDE!!!

                          1 Reply Last reply
                          0
                          • MightymanM Offline
                            MightymanM Offline
                            Mightyman
                            wrote on last edited by
                            #66

                            The frame isn't ali though surprisingly

                            TDR 125 - 2001

                            CalumC NINJAN 2 Replies Last reply
                            2
                            • tdr125gregT Offline
                              tdr125gregT Offline
                              tdr125greg
                              wrote on last edited by
                              #67

                              @CYBER-NINJA yeah man wheels will stay black for sure . and now you have mentioned HONDA CR thoughts of a CR tank and rad aare Overloading my mind lol im guessing the only issues would be mounting points???...

                              and as far as panels go they will be a shade of blue but as of yet iv still not choosen THE ONE that stands out for me .....

                              TDR125 🔥
                              Put some respek on it! 😂

                              1 Reply Last reply
                              0
                              • MightymanM Mightyman

                                The frame isn't ali though surprisingly

                                CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #68

                                @Mightyman Right, I was thinking this myself...

                                Always Originate, Never Pirate!

                                1 Reply Last reply
                                0
                                • MightymanM Mightyman

                                  The frame isn't ali though surprisingly

                                  NINJAN Offline
                                  NINJAN Offline
                                  NINJA
                                  wrote on last edited by
                                  #69

                                  @Mightyman Shiney steel - all polished up then!!! 🙂

                                  SEDUCED BY THE DARK SIDE!!!

                                  1 Reply Last reply
                                  0
                                  • G gareth_iowc

                                    @Zrako calum's method works great. i've got some close up pictures so you can see how it works

                                    https://dt125r.co.uk/topic/595/project-i-can-t-leave-things-alone

                                    i used a stock dtr lower bearing in the frame with the yz forks and the stock yz top bearing sat in the new bearing cup 🙂

                                    ZrakoZ Offline
                                    ZrakoZ Offline
                                    Zrako
                                    wrote on last edited by
                                    #70

                                    @gareth_iowc awesome mate , defo will do the cup. What material did you used?
                                    Btw what you planning to do with the other yz engine? 😁

                                    1979 Jawa Mustang 50
                                    2003 Gilera DNA 125 R.I.P
                                    2015 Keeway TX 125 SM
                                    2006 Yamaha DT 125 X

                                    1 Reply Last reply
                                    0
                                    • G Offline
                                      G Offline
                                      gareth_iowc
                                      wrote on last edited by
                                      #71

                                      @Zrako the guy made it out of alloy 🙂

                                      The 1lx is up for sale 😜

                                      DT125R 2000
                                      DRZ400 2006
                                      Golf Mk3 20v Turbo 1996

                                      ZrakoZ 1 Reply Last reply
                                      0
                                      • G gareth_iowc

                                        @Zrako the guy made it out of alloy 🙂

                                        The 1lx is up for sale 😜

                                        ZrakoZ Offline
                                        ZrakoZ Offline
                                        Zrako
                                        wrote on last edited by
                                        #72

                                        @gareth_iowc I was wondering if alloy is good.

                                        1979 Jawa Mustang 50
                                        2003 Gilera DNA 125 R.I.P
                                        2015 Keeway TX 125 SM
                                        2006 Yamaha DT 125 X

                                        CalumC 1 Reply Last reply
                                        0
                                        • ZrakoZ Zrako

                                          @gareth_iowc I was wondering if alloy is good.

                                          CalumC Offline
                                          CalumC Offline
                                          Calum
                                          wrote on last edited by
                                          #73

                                          @Zrako It's going to be softer than steel, the head stock can take a battering as well, it's under some levels of force. But I'd imagine it would be fine. After all the aprilia is an Alloy Frame/Headstock.

                                          So it should be up to the task fine.

                                          Always Originate, Never Pirate!

                                          ZrakoZ 1 Reply Last reply
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